Incazelo emfushane yomshini wokugcwalisa ishubhu esheshayo:
1. I-servo kagesi ye-High Speed Tube Filling Machine ingalungisa isivinini ngabanye, isivinini sokukhiqiza somshini wokugcwalisa i-tube singashintshwa.
2,Isivinini sokuklama Umshini Wokugcwalisa Ishubhu Esiphezulu Sisesivinini esikhulu sokugcwaliswa kwamashubhu angama-320 ngemizuzu.
2. Idivayisi ye-jog isebenza ngesivinini esiphansi ukuze isebenze kalula
3. Iphaneli enkulu (HMI) ukuze ulungise zonke izilungiselelo zobubanzi bokucubungula ukukhiqiza
4. Iphaneli yokusebenza ibonisa inani lokukhiqiza kanye nesimo somugqa wokukhiqiza ukuze kuqashwe
5. Ngokwezidingo zamakhasimende, umshini weshubhu unamasethi amaningi amafomula eshubhu yokugcwalisa egcinwe ku-PLC
6 .. Iphaneli yokulawula Umshini Wokugcwalisa I-Tube Esheshayo ingasetha imisebenzi yepharamitha
7 .. Umshini wokugcwalisa i-tube othomathikhi unephaneli yokusebenza evikelwe amazinga we-3 ahlukene wokusebenza wokuphatha igunya
8 .. Umshini Wokugcwalisa Ishubhu Esisheshayo wamukelwe iKhabhinethi kagesi ezimele ye-Stainless steel ene-air conditioning, izinga lokuvikela lifinyelela ku-IP65 noma ngaphezulu. Amathreyi ekhebula we-tube filler phakathi kwamakhabethe kagesi nemishini asebenzisa amathreyi ekhebula avaliwe, izintambo zingena zisuka phezulu emshinini ezingeni eliphezulu.
Ngokuzayo, uhlelo lokulawula loMshini Wokugcwalisa Ishubhu Esivinini Ephakeme lungasebenzisa i-Siemens profitnet ukudlulisa idatha ku-MES futhi ixhume nohlelo lwe-MES.
Umshini Wokugcwalisa Ishubhu Lesivinini LFC4002 umshini wokugcwalisa we-tube osebenza nge-servo ogcwele owenziwe ngokuzimela, oklanywe futhi wakhiqizwa inkampani yethu isivinini esiklanyelwe cishe ukugcwalisa amashubhu angama-320 ngomzuzu, i-speed tube filler ifanele ukugcwalisa imininingwane ehlukahlukene eyinyumba. noma imvelo engeyona inzalo esetshenziswa kabi kumashubhu enziwe nge-aluminium-plastic composite, amashubhu epulasitiki kanye nenqubo yokugcwalisa amashubhu e-aluminium, Isivinini sokuklama singamashubhu angama-320/umzuzu, futhi isivinini sangempela sokukhiqiza esivamile seshubhu yesigcwalisi singamashubhu angama-250-340/umzuzu. ukunemba kokugcwalisa ngu-≤±0.5%. Ingxenye yomshini weshubhu ye-aluminium ivalwe ngokuvala ngokugoqa, ishubhu eyinhlanganisela ye-aluminium-plastic ivalwe ngomoya oshisayo noma ubuchwepheshe bokushisa imvamisa ephezulu.
Umshini Wokugcwalisa Ishubhu Esivinini Esikhulu Indlela yokudlulisa enkulu:
Umshini Wokugcwalisa Ishubhu Esheshayo yamukela umzila wesitimela obalulekile wensimbi ye-alloy, i-anti-vibration enamashubhu amathathu okukhiya inkomishi yomshini wokukhiya, isethi ye-4kW servo eqhutshwa ngezikhathi ezithile ishubhu leketanga lokuhambisa inkomishi. lo mshini wejubane eliphezulu unquma isivinini esiphezulu @320 ukugcwaliswa kweshubhu ngemizuzu kanye nokuzinza kokugcwalisa ishubhu lepulasitiki nokupakisha
I-High Speed Tube Filling Machine tube chain chain chain siqukethe ama-rail angumhlahlandlela wensimbi we-alloy amathathu aphezulu, aphansi kanye nasemaceleni. Ama-bearings amathathu aginqikayo afakwe esihlalweni senkomishi yeshubhu, futhi ama-rolling bearings ahamba ngendlela eqondile emiseleni futhi ashayele amashubhu. Iketanga Lomshini Wokugcwalisa aligugi isikhathi eside lisebenza. Kukhona futhi amabhoreyili enaliti enaliti amabili angaphezulu nangaphansi afakwe ezikhonkwaneni ukuze ajikelezwe ukuze usayizi weshubhu ushintshe.
Umshini Wokugcwalisa Ishubhu Esivinini Esiphezulu, iketango lokuhambisa ishubhu libopha futhi lilungise izihlalo zamashubhu (indawo enezimbobo ezintathu, isitimela somhlahlandlela wensimbi) komunye nomunye ngebhande lokuhambisa elinamazinyo. Ibhande lokuhambisa elinamazinyo lomshini wokugcwalisa ishubhu lisebenza ngokuqinile ngokuya nge-trajectory yokudlulisela yesondo lokushayela. inkomishi ye-tube ifakwe kwi-tube seat ring ngayinye. umshini wokugcwalisa unezinkomishi ze-tube eziyi-116 qinisekisa ukuthi umshini ungagijima ngesivinini esikhulu 320 tube / imizuzu indebe yeshubhu yenziwe ngezinto ezikhanyayo ze-POM futhi ihlangabezana nokucaciswa kweshubhu kanye nezidingo zokuklama.
Iketanga le-High Speed Tube Filling Machine inokuvikela kokulayishwa ngokweqile kwenziwa yi-original return precision synchronous torque limiter efakwe esondweni lokudlulisa, elinempilo ende yesevisi. Uma i-tube chain ibambekile, i-clutch iyanqanyulwa, i-proximity switch iyaqaliswa, futhi umshini uyama ngokushesha ngisho noma usesimweni sokugijima ngesivinini esiphezulu.
Umshini Wokugcwalisa Ishubhu Elisheshayo Inqubo ye-eOnline yokuhlanza
1. I-High Speed Tube Filling Machine uhlelo lokugcwalisa kanye ne-hopper ingahlanzwa ngokuzenzakalelayo yisiteshi se-CIP ku-loop evaliwe ngesikhathi esifanayo.
2. Ngaphambi kokuqala i-CIP yomshini wokugcwalisa i-Speed Tube Filling Machine, umlomo wombhobho wokugcwalisa we-tube filler ufakwa ne-CIP dummy ethile, uketshezi lokuhlanza luzokhishwa emshinini wokuvala wamashubhu epulasitiki ngepayipi elixhunywe kwinkomishi ye-CIP dummy.
3. Isikhungo sokusebenzela se-CIP (esihlinzekwe ikhasimende) sihlinzeka nge-ejenti yokuhlanza emnyango we-hopper evela kumshini wokugcwalisa ishubhu esheshayo. Ibhola le-spray lifakwe kusilinda, futhi ibhola le-spray lifafaza i-ejenti yokuhlanza endaweni engaphakathi yesilinda. Uhlelo lokugcwalisa umshini wokugcwalisa amashubhu epulasitiki luklanyelwe ngokwezimiso zokuhlanzeka, futhi uketshezi lokuhlanza lwe-CIP lungafinyelela kuzo zonke izindawo eziphakeme zomshini wokugcwalisa ishubhu we-Speed Speed , amapayipi nezinsimbi ezihlangana nomkhiqizo ngesikhathi senqubo yomshini wokuvala amashubhu epulasitiki. Izingxenye ezihambayo zomshini wokugcwalisa i-tube ezihlangana nomkhiqizo ngesikhathi senqubo yokukhiqiza, njengamaphampu e-piston, ama-agitators, njll., zizojikeleza ngokufanele ngesikhathi sokuhlanza i-CIP ukuze kuqinisekiswe ukuthi zonke izindawo zezingxenye ezihambayo zingahlanzwa ngokuphelele.
4. Ipayipi lokuxhuma loketshezi lokuhlanza ukuze libuyele ohlelweni lwe-CIP yekhasimende Lomshini Wokugcwalisa Ishubhu Ephakeme (ipompo yokubuyisela ayifakiwe kububanzi bokunikezwa)
5. Umshini wokuvala wamashubhu wepulasitiki ungasetha imijikelezo yokuhlanza nokubulala amagciwane ngokwezidingo zamakhasimende, futhi konke ukuhlanza nokubulala amagciwane kulungiselelwa esiteshini se-CIP.
6. Amapharamitha we-Speed Speed Tube Filling Machine njengepharamitha yejubane eliphezulu. izinga lokushisa, ingcindezi, izinga lokugeleza kanye nesikhathi somjikelezo we-CIP singasethwa yisiteshi se-CIP ngokwezidingo zamakhasimende.
7. Imibhobho yokugcwalisa yoMshini Wokugcwalisa Ishubhu lePlastiki nawo angakhishwa ngokushesha ohlelweni lwephampu ukuze ahlanzwe ungaxhunyiwe ku-inthanethi.
Ithrafikhi ye-8.CIP idinga ukuthi Umshini Wokugcwalisa Ishubhu Esisheshayo ungu-2T/H noma ngaphezulu
Umshini Wokugcwalisa Ishubhu Esivinini Esiphezulu owamukela amarobhothi ukuze uphakele amashubhu (amashubhu angu-15x2 athathwa ngemigqa emibili isikhathi ngasinye, izikhathi ezingu-9-12/ngomzuzu):
Ngokohlelo oluhleliwe, umshini wokugcwalisa ishubhu ngesivinini esikhulu unerobhothi likhipha imigqa emibili yamashubhu ebhokisini leshubhu elingaguquki isikhathi ngasinye, liwadlulisele phezulu enkomishini yeshubhu, bese liwafaka mpo enkomishini yeshubhu ngenjongo yesivinini esikhulu. , Irobhothi linendlela yokusekela ishubhu, futhi isebenzisa insimbi engagqwali ukuze iqinise iminwe. ingahlakazwa ukuze kuhlanzwe futhi kubulawe amagciwane noma kubulawe amagciwane ngesifutho se-hydrogen peroxide lapho ukugcwalisa ishubhu ngesivinini esikhulu kuma.
I-grating ithola ukuthi kukhona yini i-tubeleft emunweni werobhothi engakafakwa enkomishini yeshubhu, bese ivula indlela yokukhipha ukuze ikhiphe ishubhu emunweni, bese iqhubeka nokuthatha ishubhu.
I-LFC4002 High Speed Tube Filling Machine inezinzuzo ezilandelayo:
a. Uhlelo lokulawula: Umshini Wokugcwalisa I-Speed Speed Tube usebenzisa isikrini sokuthinta se-Siemens kanye nesilawuli sokunyakaza se-Keyence sase-Japan, esiqhutshwa ibhasi le-servo ngokugcwele; umsindo ungaphansi kwama-decibel angu-75.
b. Indlela yokwenza inkomba: umshini wokugcwalisa usebenzisa isistimu ye-servo njengenkomba yomshini wokugijima ngesivinini esikhulu @320 tube ngenhloso yomzuzu, ithuthukisa isoftware ehlukile ukuze ikhuphule isilinganiso esiguqukayo ukuya ku-static, yandise isikhathi esimile sokugcwalisa nokufaka uphawu, qinisekisa ukuthi ijubane elizinzile Umshini Wokugcwalisa Ishubhu Lepulasitiki ungaphezu kwesivinini esikhulu sokugcwalisa ishubhu engama-260pcs ngomzuzu
c. Umzila wesitimela we-Cup chain guide: Umshini ozenzakalelayo wokugcwalisa amashubhu usebenzisa iziteshi ezine ezinezimbobo zokugcwalisa ngesivinini esikhulu, i-alloy steel integral guide rail, i-anti-vibration ene-tube-bearing three-bearing cup holder locking indlela lapho umshini usebenza ngesivinini esiphezulu.
d. Ukuhlukaniswa kwezindawo: umshini wokugcwalisa amashubhu epulasitiki kanye nomshini wokuvala unomshini wokuzihlanza we-tube, ukulayishwa kweshubhu lomshini we-robot, ukulayishwa kwe-servo flap tube, ukuthulula ishubhu okuzenzakalelayo, ukugcwalisa nokubeka uphawu, ukukhishwa kwe-servo tube nezinye izindawo zihlukaniswa ngokuvumelana nezidingo ze-GMP.
e. ukuma kwebhokisi le-tube: umshini wokugcwalisa ishubhu othomathikhi wamukela ezokuthutha ezinezingqimba ezimbili. Ibhokisi le-tube lihanjiswa kungqimba olungaphezulu, libekwe endaweni yesikhulumi esithambekele, futhi ibhokisi elingenalutho libuyiselwa kungqimba olungezansi.
f. Indlela yokulayisha ishubhu: Umshini wokulayisha werobhothi noma weshubhu ungena kumashubhu, futhi ungagcina amashubhu angama-3000-4000 isikhathi ngasinye.
h. I-Servo benchmarking: isignali yokuthwebula uphawu lombala ogulayo, ukuma kwe-torque enkulu ye-servo, isivinini esikhulu nokuzinza.
i. Ukugcwaliswa kwe-Servo: umshini wokugcwalisa ishubhu ozenzakalelayo wamukela i-servo drive yomugqa ogcwele kanye nokugcwaliswa kwephampu ye-ceramic egcwele, engasoze yaguga.
j. I-Aluminium tube clamping kanye ne-flatning: indlela yokubopha kanye nokwenza isicaba yedivayisi yokuvala umsila ekuqaleni kwakuwuhlobo lwesikere, olungacindezela umoya kalula eshubhuni. ishintshelwe kumshini wokugoqa ovundlile nowenza isicaba, ongenalo uthuli futhi ogwema ukushayela igesi epayipini.
k. Ukuvala umsila weshubhu le-Aluminum: Uma uvala umsila weshubhu, ukugoqa nokugoqa kusebenzisa ukunyakaza komugqa ovundlile oqondiswa yi-bearing-guide (ekuqaleni uhlobo lokuthatha i-arc) ngaphandle kokudonsela ishubhu phezulu. Lokhu kulungele ikakhulukazi imisila ephindwe kathathu.
n. Idivayisi yokushajwa: I-servo ikhipha ishubhu enezinhlangothi ezine futhi inomsebenzi wokulahla.
o. Ukudlulisa okuhambisanayo: ukunyakaza okuphakathi kwe-servo, ukudlulisa umkhombe ohlukile, ukuvumelanisa okuhle.
p. I-pressure hopper: yamukela imodi yokuvula ngokushesha yepayipi yokusabalalisa ukuze ixhume kupompo yokugcwalisa.
q. I-CIP eku-inthanethi: Ingahlanzwa ku-inthanethi noma ungaxhunyiwe ku-inthanethi.
No | ipharamitha | amazwi | |
Ukucaciswa kweshubhu (mm) | Ububanzi 13~30, ubude 60~250 |
| |
Ukuma kombala (mm) | ±1.0 |
| |
Umthamo wokugcwalisa (ml) | 1.5~200(Hlangana nokucaciswa kwe-5g-50g, imininingwane ethile namasayizi ngokuya ngezinhlobonhlobo nobuchwepheshe) |
| |
Ukugcwalisa ukunemba (%) | ≤±0.5 |
| |
Ukuvala imisila | Ukugoqa okuphindwe kabili, okuphindwe kathathu, nokumise okwesihlalo sehhashi kuyatholakala. |
| |
Umthamo wokukhiphayo | 250-300 ithubhu ngomzuzu |
| |
Ishubhu efanelekayo | Ipayipi le-aluminium Ipayipi lepulasitiki Ipayipi lepulasitiki le-aluminium |
| |
Ukusetshenziswa kwamandla (kW) | i-tube yokugcwalisa | 35 |
|
Irobhothi | 10 |
| |
Amandla | 380V 50Hz |
| |
umfutho womoya | 0.6MPa |
| |
Ukusetshenziswa komoya (m3/h) | 20-30 |
| |
Ifomu lochungechunge lokudlulisela | (Kungeniswe kusuka e-Italy) Uhlobo lwebhande le-Rebar (i-servo drive) |
| |
indlela yokudlulisela | I-servo drive ephelele |
| |
usayizi (mm) | Ubude 3700 Ububanzi 2000 Ukuphakama 2500 |
| |
Isamba sesisindo (kg) | 4500 |
I-Smart zhitong inabaklami abaningi abangochwepheshe, abangakwazi ukuklamaUmshini Wokugcwalisa Amashubhungokwezidingo zangempela zamakhasimende
Sicela usithinte ukuze uthole usizo lwamahhala @whatspp +8615800211936
Inqubo yesevisi yokwenza ngokwezifiso umshini wokugcwalisa nokufaka uphawu
1. Ukuhlaziywa kwesidingo: (URS) Okokuqala, umhlinzeki wesevisi yokwenza ngokwezifiso uzoba nokuxhumana okujulile nekhasimende ukuze aqonde izidingo zokukhiqiza zekhasimende, izici zomkhiqizo, izidingo zokuphumayo nolunye ulwazi olubalulekile. Ngokuhlaziya isidingo, qinisekisa ukuthi umshini owenziwe ngezifiso ungahlangabezana nezidingo zangempela zamakhasimende.
2. Uhlelo lokuklama: Ngokusekelwe emiphumeleni yokuhlaziywa kwesidingo, umhlinzeki wesevisi yokwenza ngendlela oyifisayo uzothuthukisa uhlelo lokuklama olunemininingwane. Uhlelo lokuklama luzobandakanya ukwakheka kwesakhiwo somshini, ukwakheka kwesistimu yokulawula, ukwakheka kokugeleza kwenqubo, njll.
3. Ukukhiqizwa okwenziwe ngokwezifiso: Ngemuva kokuthi uhlelo lokuklama luqinisekiswe ikhasimende, umhlinzeki wesevisi yokwenza ngokwezifiso uzoqala umsebenzi wokukhiqiza. Bazosebenzisa izinto zokusetshenziswa kwekhwalithi ephezulu kanye nezingxenye ngokuhambisana nezidingo zohlelo lokuklama ukukhiqiza imishini yokugcwalisa nokufaka uphawu ehlangabezana nezidingo zamakhasimende.
4. Ukufaka nokulungisa iphutha: Ngemva kokuqedwa kokukhiqiza, umhlinzeki wesevisi yokwenza ngokwezifiso uzothumela ochwepheshe abachwepheshile kusayithi yekhasimende ukuze bafake futhi balungiswe. Phakathi nenqubo yokufaka nokukhipha, ochwepheshe bazokwenza ukuhlola nokuhlola okuphelele emshinini ukuze baqinisekise ukuthi ungasebenza ngendlela evamile futhi uhlangabezane nezidingo zokukhiqiza zekhasimende. Nikeza ngezinsizakalo ze-FAT ne-SAT
5. Izinsizakalo zokuqeqesha: Ukuze kuqinisekiswe ukuthi amakhasimende angasebenzisa umshini wokugcwalisa nokuvala ngobunono, abahlinzeki bethu besevisi abenziwe ngokwezifiso bazophinde banikeze izinsizakalo zokuqeqesha (njengokulungisa iphutha efekthri). Okuqukethwe kokuqeqeshwa kuhlanganisa izindlela zokusebenza komshini, izindlela zokunakekela, izindlela zokuxazulula inkinga, njll. Ngokuqeqeshwa, amakhasimende angakwazi kangcono amakhono okusebenzisa umshini futhi athuthukise ukusebenza kahle kokukhiqiza).
6. Isevisi yangemuva kokuthengisa: Umhlinzeki wethu wesevisi owenziwe ngezifiso uzophinde anikeze insizakalo ephelele yangemva kokuthengisa. Uma amakhasimende ehlangabezana nanoma yiziphi izinkinga noma edinga ukwesekwa kobuchwepheshe ngesikhathi sokusetshenziswa, angathintana nomhlinzeki wesevisi owenziwe ngokwezifiso nganoma yisiphi isikhathi ukuze athole usizo nokusekelwa okufika ngesikhathi.
Indlela yokuthumela: ngempahla nomoya
Isikhathi sokulethwa: izinsuku zokusebenza ezingama-30
1.Umshini Wokugcwalisa I-Tube @360pcs/umzuzu:2. Umshini Wokugcwalisa Amashubhu @280cs/umzuzu:3. Umshini Wokugcwalisa Ishubhu @200cs/minute4.Tube Filling Machine @180cs/minute:5. Umshini Wokugcwalisa Ishubhu @150cs/minute:6. Umshini Wokugcwalisa Ishubhu @120cs/minute7. Umshini Wokugcwalisa Amashubhu @80cs/minute8. Umshini Wokugcwalisa Amashubhu @60cs/minute
Q 1.Iyini impahla yakho yeshubhu (ipulasitiki, i-Aluminium, ishubhu eyinhlanganisela. Ishubhu ye-Abl)
Phendula, impahla ye-tube izodala indlela yokuvala imisila ye-tube yomshini wokugcwalisa ishubhu, sinikeza ukufudumeza kwangaphakathi, ukufudumeza kwangaphandle, imvamisa ephezulu, ukufudumeza kwe-ultrasonic nezindlela zokuvala umsila.
Q2, uyini umthamo wakho wokugcwalisa ishubhu nokunemba
Impendulo: Isidingo somthamo wokugcwalisa ishubhu sizoholela ekucushweni kwesistimu ye-dosing yomshini
Q3, uyini umthamo wakho wokukhipha okulindele
Impendulo : ufuna izingcezu ezingaki ngehora. Izohola ukuthi mangaki ama-nozzles okugcwalisa, sinikeza imibhobho yokugcwalisa eyodwa eyodwa kwezintathu ezine eziyisithupha kukhasimende lethu futhi okukhiphayo kungafinyelela ku-360 pcs/umzuzu.
Q4, iyini i-viscosity esebenzayo yokugcwalisa?
Impendulo: ukugcwalisa i-viscosity eguquguqukayo yezinto ezibonakalayo kuzoholela ekukhethweni kwesistimu yokugcwalisa, sinikeza njengokugcwalisa uhlelo lwe-servo, uhlelo oluphezulu lwe-pneumatic dosing
Q5, liyini izinga lokushisa lokugcwalisa
Impendulo: izinga lokushisa lokugcwalisa umehluko lizodinga i-hopper yezinto ezihlukile (njenge-jacket hopper, i-mixer, uhlelo lokulawula izinga lokushisa, ingcindezi yomoya wesikhundla nokunye)
Q6: ithini imisila yokuvala uphawu
Impendulo : sinikeza umumo okhethekile womsila, izimo ezivamile ze-3D zokuvala umsila
I-Q7: ingabe umshini udinga uhlelo oluhlanzekile lwe-CIP
Impendulo: Uhlelo lokuhlanza lwe-CIP ngokuyinhloko luqukethe amathangi e-asidi, amathangi e-alkali, amathangi amanzi, amathangi e-asidi egxilile kanye ne-alkali, amasistimu okushisa, amaphampu e-diaphragm, amazinga oketshezi aphezulu naphansi, i-asidi eku-inthanethi kanye nezitholi zokuhlushwa ze-alkali kanye nezinhlelo zokulawula isikrini sokuthinta se-PLC.
Uhlelo oluhlanzekile lwe-Cip luzodala ukutshalwa kwezimali okwengeziwe, okuyinhloko kusebenza cishe kukho konke ukudla, iziphuzo kanye nezimboni zemithi zokugcwalisa ishubhu yethu.