Uyini umshini wokugcwalisa amashubhu?
Umshini wokugcwalisa i-tubeiwuhlobo lomshini oyimishini osetshenziswa ngokukhethekile ukugcwalisa izinto ezihlukahlukene (njengama-paste, uketshezi, amafutha okugcoba, njll.) kumashubhu athambile. Imishini yokugcwalisa amashubhu iwuhlobo lwemishini edlala indima ebalulekile ezimbonini eziningi. umshini osebenza kahle kakhulu, ukuzinza nokuthembeka kwemishini kwenza umshini wokugcwalisa i-Tube ube umshini owuthandayo emkhakheni wemboni yokupakisha yokugcwalisa ishubhu elithambile.
Imishini yokugcwalisa i-tubeisetshenziswa kabanzi ku-cosmetics, imithi, ukudla, amakhemikhali nsuku zonke nezinye izimboni. Imishini ingagcwalisa uhlobo oluthile lwempahla ibe yinqubo yeshubhu elithambile. Imishini ingathuthukisa kakhulu ukusebenza kahle kokukhiqiza futhi yehlise izindleko zabasebenzi. Ngesikhathi esifanayo, imishini ingaqinisekisa ukuzinza nokuvumelana kwekhwalithi yomkhiqizo.
A.Namathisela imikhiqizo: umshini wokugcwalisa ishubhu ozenzakalelayo ungapakisha izimonyo ezifana nokhilimu wobuso, ukhilimu wamehlo, i-lipstick, njll., kanye namafutha okugcoba nama-creams emithini ibe ngamashubhu ngokuzenzakalelayo, bese uvala imisila yeshubhu. Imikhiqizo enjalo ngokuvamile ine-viscosity ethile futhi idinga uhlelo olunembile lwe-metering kanye nenqubo yokugcwalisa ezinzile.
B.Imikhiqizo yoketshezi:imishini yokugcwalisa amashubhu ingagcwalisa imikhiqizo ewuketshezi. Imikhiqizo yoketshezi inoketshezi oluqinile, kodwa imishini yokugcwalisa ingakwazi futhi ukuyiphatha. Isibonelo, ezinye izimonyo eziwuketshezi, izixazululo zemithi noma izinongo zokudla. Lapho ugcwalisa imikhiqizo kumashubhu, imishini izosebenzisa imiklamo ekhethekile ukuqinisekisa ukunemba kwedivayisi yokudosa nokuzinza kokugcwalisa..··
C.Izinto ezibonakalayo:umshini wokugcwalisa i-tube ungagcwalisa ama-glues athile, ama-adhesives noma ama-sauces okudla aphezulu-viscosity, njll. Lezi zinto zinzima kakhulu ekugcwaliseni inqubo, kodwa ngokulungisa imingcele yomshini nokucushwa, i-tube filler isengakwazi ukufeza ukugcwaliswa okusebenzayo nokunembile.
2. Ezinye izinto:imishini yokugcwalisa i-tube ingakwazi ukuphatha ngaphezu kwama-pastes avamile, uketshezi kanye nezinto ezibonakalayo ezibalulwe ngenhla, imishini ingase futhi yenziwe ngokwezifiso ngokuvumelana nezidingo ezithile zokugcwalisa ezinye izinhlobo zezinto. Isibonelo, ezinye izimpushana ezinenhloso ekhethekile, ama-granules noma izingxube, njll.
Inzuzo yomshini wokugcwalisa i-tube othomathikhi yukuthi ingakwazi ukuzivumelanisa nezidingo zokugcwalisa okuzenzakalelayo ku-tube yezinto ezihlukahlukene kanye nemikhiqizo, futhi ngesikhathi esifanayo, umshini unganikeza inqubo yokugcwalisa ephumelelayo, ezinzile futhi enokwethenjelwa. Ngokusebenzisa idivayisi yokugcwalisa enembile yokugcwalisa kanye nokusebenza okuzenzakalelayo, umshini wokugcwalisa ishubhu ungaqinisekisa inani elifanayo lezinto ezibonakalayo ku-tube ngayinye, ngaleyo ndlela uqinisekise ukuzinza nokuvumelana kokugcwalisa nokuvala ikhwalithi.
A.Ishubhu ye-aluminium eyinhlanganisela yepulasitiki (ABL)
Ishubhu ye-aluminium-plastic composite iyisitsha sokupakisha esenziwe nge-aluminium foil nefilimu yepulasitiki ngokusebenzisa i-co-extrusion kanye nenqubo eyinhlanganisela, bese icutshungulwa ibe yishubhu ngomshini okhethekile wokwenza ishubhu. Isakhiwo sayo esijwayelekile yi-PE/PE+EAA/AL/PE+EAA/PE. Ishubhu eyinhlanganisela ye-aluminium-plastic isetshenziswa kakhulu ukupakisha izimonyo ezinezidingo eziphakeme zenhlanzeko nezakhiwo zokuthiya. Isendlalelo saso sokuvimbela ngokuvamile siyi-aluminium foil, futhi indawo yayo yokuvimbela incike ezingeni le-pinhole le-aluminium foil. Ngokuthuthuka okuqhubekayo kobuchwepheshe, ubukhulu bongqimba lwe-aluminium foil barrier hose ye-aluminium-plastic composite hose buncishisiwe kusukela ku-40μm evamile kuya ku-12μm, noma ngisho no-9μm, okusindisa kakhulu izinsiza.
Njengamanje, ngokwezinto zokubumba ishubhu, amashubhu angahlukaniswa cishe abe yizigaba ezilandelayo emakethe.
A, All-plastic composite tube
Zonke izingxenye zepulasitiki zihlukaniswe zaba izinhlobo ezimbili: ipayipi le-plastic non-barrier composite hose kanye ne-plastic barrier composite hose. Ipayipi elihlanganisiwe le-All-plastic non-barrier composite ngokuvamile lisetshenziselwa ukupakisha izimonyo ezidla ngokushesha ezisezingeni eliphansi; I-All-Plastic Barrier Composite Tube inezithungo eziseceleni ngesikhathi sokwenziwa kwamashubhu, ngakho-ke ivamise ukusetshenziselwa ukupakisha izimonyo ezimaphakathi neziphansi. Isendlalelo sokuvimbela singaba izinto eziyinhlanganisela yezendlalelo eziningi eziqukethe i-EVOH, i-PVDC, i-PET ehlanganiswe nge-oxide, njll.
B, ithubhu yePlastiki co-extrusion
I-plastic co-extrusion tube iyishubhu enesakhiwo esinezingqimba eziningi esakhiwe ngokukhipha izinto zepulasitiki ezimbili noma ngaphezulu ezihlukene ngesikhathi esisodwa ngobuchwepheshe be-co-extrusion. Le hose ihlanganisa izici zezinto eziningi, njengokumelana nokushisa, ukumelana nokubanda, ukumelana nokugqwala kwamakhemikhali, njll., ngaleyo ndlela kuthuthukisa ukusebenza okuphelele kwe-tube.
C. Ishubhu ye-aluminium ehlanzekile
Impahla ye-aluminium ikhishwa nge-extruder ukuze yakhe ishubhu lomumo nosayizi oyifunayo.
Amadayimitha amapayipi avamile namandla eshubhu avamile emakethe
Usayizi weshubhu ngobubanzi: Φ13, Φ16, Φ19, Φ22, Φ25, Φ28, Φ30, Φ33, Φ35, Φ38, Φ40, Φ45, Φ50, Φ55, Φ60
Ivolumu yomthamo wokugcwalisa ishubhu: 3G, 5G, 8G, 10G, 15G, 20G, 25G, 30G, 35G, 40G, 45G, 50G, 60G, 80G, 100G, 110G, 120G, 130G, 150G, 180G, 200G2, 200G
1.Thola uhlobo lomkhiqizo ohlela ukuwugcwalisa
Njengoba kukhona umkhiqizo omningi ongasebenzisa umshini wokugcwalisa i-tube, njengamafutha, ama-creams, ama-gel, kanye nemithi ye-liquid lotions, izisekelo, izindebe zomlomo, kanye nama-serum condiments, amasoso, asakaza ngakho , ngakho-ke kubalulekile ukuqonda ukuthi hlobo luni lwezinto ezidinga gcwaliswa ngaphambi kokukhetha umshini wokugcwalisa ishubhu. kungcono wazi umkhiqizo wakho i-Viscosity kanye ne-Specific Gravity.
Njengamanje, ezimakethe, kukhona umshini wokugcwalisa uhlobo oluthile olusekelwe kusivinini sokugcwalisa ishubhu
Imishini yokugcwalisa ishubhu yesivinini esiphakathi: Umshini wokugcwalisa ulungele ukukhiqizwa kwezinga eliphakathi
. I-1.Ingaqinisekisa ukusebenza kahle kokukhiqiza okuthile ngenkathi igcina ukuguquguquka okuphezulu nokuvumelana nezimo. Ngokuvamile,
Kusetshenziswa imibhobho engu-2 yokugcwalisa amashubhu, futhi umshini wamukela ipuleti elijikelezayo noma idizayini ye-linear drive, esetshenziswa kakhulu emabhizinisini aphakathi nendawo.
.3 Umthamo wokugcwalisa ucishe ugcwale amashubhu angama-80—150 ngomzuzu
Umshini Wokugcwalisa Ishubhu Esisheshayo:Yakhelwe ukukhiqizwa ngobuningi,
1.umshini ngokuvamile uklanyelwe ukugcwalisa imibhobho engu-3.4 6 kuya kwayi-8. umshini kufanele wamukele umklamo womugqa, umklamo ogcwele we-servo drive.
2, Umthamo wokugcwalisa ucishe ugcwale amashubhu ayi-150-360 ngomzuzu, ngejubane eliphezulu kakhulu lokukhiqiza. , ingathuthukisa kakhulu ukusebenza kahle kokukhiqiza,
3.umsindo womshini uphansi kakhulu, kodwa kungase kube nezidingo ezithile zokucaciswa nezinto zokwakha zamashubhu
Lumshini wokugcwalisa ishubhu we-ow speed:
I-1.Ifanele ukukhiqizwa kwe-batch encane noma indawo yaselabhorethri, umthamo wejubane lokugcwalisa uhamba kancane,
2.ngokuvamile ithatha idizayini ye-nozzle yokugcwalisa kodwa ukusebenza komshini kuyavumelana nezimo, kulungele ukucaciswa okuhlukahlukene kwamashubhu,
3.isivinini singama-20 ------60 ukugcwaliswa kweshubhu ngomzuzu, ikakhulukazi esetshenziselwa amabhizinisi amancane
Kunezinhlobo eziningi zezinto zamashubhu emakethe, ikakhulukazi i-aluminium-plastic composite Tube, ishubhu eyinhlanganisela yepulasitiki yonke, ishubhu yepulasitiki ekhishwe ngokubambisana. Ungacabangela ukufudumeza kwangaphakathi, ukuvala uphawu kwe-ultrasonic kanye ne-high-frequency technology. Ishubhu ye-aluminium ehlanzekile idinga ukucabangela izingxenye zesenzo somshini zokuvala imisila
Ivolumu yokugcwalisa i-tube izonquma uhlelo lokugcwalisa umthamo wokucushwa komshini wokugcwalisa i-tube. ukugcwalisa umthamo wokugcwalisa emakethe. Ukugcwalisa umthamo wokugcwalisa i-dosing system kanye Nokunemba kunquma ikhwalithi yemishini yokugcwalisa ishubhu
| Ububanzi bokugcwalisa | Umthamo wokugcwalisa | Ububanzi bepiston |
| 1-5ml | 16 mm | |
| 5-25ml | 30mm | |
| 25-40 ml | 38mm | |
| 40-100ml | 45 mm | |
| 100-200 ml | 60mm |
Ngomthamo othile wokugcwalisa ishubhu ngaphezulu kuka-200ml uhlelo lokudosa kufanele lwenzelwe imishini yokugcwalisa ishubhu.
Umumo wokuvala wemishini yokugcwalisa ishubhu ungenziwa ngokwezifiso ngokuya ngezidingo ezahlukahlukene zomkhiqizo kanye nezidingo zokuklama. Umumo wokuvala ojwayelekile uhlanganisa i-engeli engakwesokudla, ikhona eliyindilinga (i-engeli engu-R) ne-engeli ye-arc (umumo womkhakha), njll.
1.Imisila yeshubhu evala i-engeli yesokudla:
Emishinini yokugcwalisa amashubhu, ukuvalwa kwe-engeli yesokudla kungenye yezindlela zokuvala zendabuko, futhi ukuma komsila wayo kuyi-engeli elungile. Ukuvalwa kwe-engeli yesokudla kubonakala kulula, kodwa kwezinye izimo kungase kungabi yindilinga ngokwanele futhi kungase kuzwakale kuqina kancane.
2.Ikhona elijikelezayo (ikhona R) ukuvala imishini yokugcwalisa amashubhu
Ukubekwa uphawu ekhoneni eliyindilinga kubhekisela ekuklameni umsila weshubhu ube yindilinga. Uma kuqhathaniswa nokuvala uphawu komsila onama-engeli angakwesokudla, ukuvala uphawu ekhoneni eliyindilinga kuba yindilinga futhi mancane amathuba okuba kulimaze izandla zakho. Ukuvala ekhoneni eliyindilinga kuthambile ngokubonakalayo futhi kuthuthukisa ubuhle kanye nokuzwakala komkhiqizo.
I-engeli ye-arc (emise umkhakha) isiphetho somkhawulo:
Ukuvala umsila ekhoneni le-Arc (okumise umkhakha) kuyindlela edumile yokuvala umsila yomshini wokugcwalisa amashubhu eminyakeni emibili edlule. Umsila wayo umise okwe-arc, ufana nomkhakha, ngoba umklamo wekona le-arc uphephile futhi ugwema umonakalo ongase ubangelwe amakhona acijile. Ukuvalwa komsila wekhoneni le-arc akugcini nje ngokuhle, kodwa futhi kuhambisana nomklamo we-ergonomic, othuthukisa isipiliyoni somkhiqizo.
Okunye futhi, umshini wokugcwalisa ishubhu ungabona ukwenziwa ngendlela oyifisayo kwamaphethini okuvala ahlukahlukene, njengemigqa eqondile, amaphethini, njll. Lawa maphethini angakhiwa ngokuqondile enqubweni yokuvala ngaphandle kokucubungula okulandelayo.
Izici ezengeziwe zemishini yokugcwalisa amashubhu:
zidinga ishubhu elinjalo lizihlanze, engeza i-nitrogen ewuketshezi ukuze uvikele impilo yomkhiqizo, imfuneko engenalo uthuli neyinyumba. ukufudumala inqubo yokugcwalisa. i-mixer ye-hopper yezinto ezibonakalayo kanye nokugcwaliswa kwe-press positive?
Kungani usikhethele imishini yokugcwalisa ishubhu
Inkampani yaseZhitong njengenye yezinkampani ezihola phambili zokukhiqiza umshini wokugcwalisa amashubhu kumakhasimende angaphezu kuka-2000 emhlabeni futhi sinezinzuzo eziningi njengokubhoboza.
a.Ubuchwepheshe bomsebenzi nolwazi olucebile
Ubuchwepheshe obuhamba phambili embonini: I-Zhitong inobuchwepheshe obuphambili bokugcwalisa nokufaka uphawu, obungaqinisekisa ukunemba okuphezulu nokusebenza kahle kokugcwalisa kwemishini yokugcwalisa amashubhu.
b. Okuhlangenwe nakho okucebile: Ngemva kweminyaka eminingi yokulima okujulile emkhakheni weMishini Yokugcwalisa I-Tube, siqongelele isipiliyoni sembonini esicebile futhi singanikeza amakhasimende izixazululo ezihambisana kangcono nezidingo zabo zokukhiqiza.
c.Ukusebenza Okubanzi: Imishini yethu yokugcwalisa i-Tube ifanele izimboni eziningi ezifana nemithi, ukudla, izimonyo, amakhemikhali ansuku zonke, njll., futhi ingahlangabezana nezidingo zenqubo yokugcwalisa ishubhu kanye nokuvala izinkambu ezahlukene kanye nemikhiqizo ehlukene.
d.Amamodeli amaningi ongakhetha kuwo: Sihlinzeka ngemishini yokugcwalisa amashubhu yamamodeli ahlukahlukene kanye nokucaciswa ukuze kuhlangatshezwane nezidingo zokukhiqiza kokuphuma kweshubhu okuhlukile okudingekayo kanye neziqukathi zamashubhu ezihlukile.
e. imishini yokugcwalisa amashubhu inokunemba okuphezulu nokusebenza kahle okuphezulu
f.Sisebenzisa ama-metering athuthukile kanye nezinhlelo zokulawula zemishini yokugcwalisa amashubhu ukuze siqinisekise ukuthi inani lokugcwaliswa ngakunye linembile futhi lithuthukisa izinga lokufaneleka lomkhiqizo libe ngu-99.999%
g. Ukukhiqizwa okuphumelelayo: imishini yethu yokugcwalisa ishubhu inezinga eliphezulu lokuzenzekelayo, elingathuthukisa kakhulu ukusebenza kahle kokukhiqiza, lifinyeze umjikelezo wokukhiqiza futhi linciphise izindleko zokukhiqiza.
h. Izinto ezisezingeni eliphakeme: umshini wethu wokugcwalisa i-tube usebenzisa izinto ezisezingeni eliphakeme kanye nezingxenye zokuqinisekisa ukuqina nokuqina kwe-tube filler.
i.Izivikelo eziningi zokuphepha: Umshini wokugcwalisa i-tube ufakwe amadivaysi amaningi okuvikela ukuphepha, njengokuvikela ukulayisha ngokweqile, i-alamu ye-tubeless, ukuvala umnyango ovulekile kanye neminye imisebenzi yokuqinisekisa ukuphepha nokuzinza kwenqubo yokukhiqiza.
j. Idizayini yesakhiwo enengqondo: Imishini yokugcwalisa amashubhu inomklamo wesakhiwo onengqondo, okulula ukuwuhlakaza nokuhlanza, futhi olungele ukulungiswa kwansuku zonke nokugcinwa kwemishini..
k. Kulula ukusebenza: umshini wokugcwalisa i-tube une-interface enobungane yomshini womuntu, i-Filler ilula futhi ilungele ukusebenza, inciphisa ubunzima bokusebenza kanye nezindleko zokuqeqeshwa kwabasebenzi.
Uhlu lwepharamitha yochungechunge oluzenzakalelayo lomshini wokugcwalisa ishubhu.
Ngomshini wethu wokugcwalisa amashubhu. Sinezinhlobo eziningi zemishini ezingaphezu kwe-10 zokukhethwa kwamakhasimende. lapha bhala umshini wokugcwalisa ishubhu wejubane ovame kakhulu ukuze uthole inkomba yakho. sihlala sinikeza amakhasimende ubuchwepheshe obuchwepheshile mayelana ne-tube filler
| Inombolo yemodeli | Nf-40 | NF-60 | NF-80 | NF-120 |
| I-tube material | Ipulasitiki , amashubhu e-aluminium .composite ABL amashubhu laminate | |||
| Inombolo yesiteshi | 9 | 9 | 12 | 36 |
| Ububanzi beshubhu | φ13-φ60 mm | |||
| Ubude beshubhu(mm) | 50-220 adjustable | |||
| imikhiqizo ye-viscous | I-Viscosity engaphansi kuka-100000cpcream ijeli yokugcoba inhlama yokuxubha inhlama yesosi yokudla kanye nemithi, amakhemikhali ansuku zonke, amakhemikhali amahle | |||
| umthamo(mm) | 5-250ml iyalungiseka | |||
| Ivolumu yokugcwalisa(kuyakhetheka) | A:6-60ml, B:10-120ml, C:25-250ml, D:50-500ml (Ikhasimende lenziwe latholakala) | |||
| Ukugcwalisa ukunemba | ≤±1％ | |||
| amashubhu ngomzuzu | 20-25 | 30 | 40-75 | 80-100 |
| Ivolumu yeHopper: | 30 litre | 40 litre | 45 litre | 50 litre |
| ukulethwa komoya | 0.55-0.65Mpa 30 m3/min | 340 m3/min | ||
| amandla emoto | 2Kw(380V/220V 50Hz) | 3kw | 5 kw | |
| amandla okushisa | 3kw | 6 kw | ||
| usayizi(mm) | 1200×800×1200mm | 2620×1020×1980 | 2720×1020×1980 | 3020×110×1980 |
| isisindo (kg) | 600 | 800 | 1300 | 1800 |
Kungani usikhethele imishini yokugcwalisa ishubhu
Inkampani yaseZhitong njengenye yezinkampani ezihola phambili zokukhiqiza umshini wokugcwalisa amashubhu kumakhasimende angaphezu kuka-2000 emhlabeni futhi sinezinzuzo eziningi njengokubhoboza.
a.Ubuchwepheshe bomsebenzi nolwazi olucebile
Ubuchwepheshe obuhamba phambili embonini: I-Zhitong inobuchwepheshe obuphambili bokugcwalisa nokufaka uphawu, obungaqinisekisa ukunemba okuphezulu nokusebenza kahle kokugcwalisa kwemishini yokugcwalisa amashubhu.
b. Okuhlangenwe nakho okucebile: Ngemva kweminyaka eminingi yokulima okujulile emkhakheni weMishini Yokugcwalisa I-Tube, siqongelele isipiliyoni sembonini esicebile futhi singanikeza amakhasimende izixazululo ezihambisana kangcono nezidingo zabo zokukhiqiza.
c.Ukusebenza Okubanzi: Imishini yethu yokugcwalisa i-Tube ifanele izimboni eziningi ezifana nemithi, ukudla, izimonyo, amakhemikhali ansuku zonke, njll., futhi ingahlangabezana nezidingo zenqubo yokugcwalisa ishubhu kanye nokuvala izinkambu ezahlukene kanye nemikhiqizo ehlukene.
d.Amamodeli amaningi ongakhetha kuwo: Sihlinzeka ngemishini yokugcwalisa amashubhu yamamodeli ahlukahlukene kanye nokucaciswa ukuze kuhlangatshezwane nezidingo zokukhiqiza kokuphuma kweshubhu okuhlukile okudingekayo kanye neziqukathi zamashubhu ezihlukile.
e. imishini yokugcwalisa amashubhu inokunemba okuphezulu nokusebenza kahle okuphezulu
f.Sisebenzisa ama-metering athuthukile kanye nezinhlelo zokulawula zemishini yokugcwalisa amashubhu ukuze siqinisekise ukuthi inani lokugcwaliswa ngakunye linembile futhi lithuthukisa izinga lokufaneleka lomkhiqizo libe ngu-99.999%
g. Ukukhiqizwa okuphumelelayo: imishini yethu yokugcwalisa ishubhu inezinga eliphezulu lokuzenzekelayo, elingathuthukisa kakhulu ukusebenza kahle kokukhiqiza, lifinyeze umjikelezo wokukhiqiza futhi linciphise izindleko zokukhiqiza.
h. Izinto ezisezingeni eliphakeme: umshini wethu wokugcwalisa i-tube usebenzisa izinto ezisezingeni eliphakeme kanye nezingxenye zokuqinisekisa ukuqina nokuqina kwe-tube filler.
i.Izivikelo eziningi zokuphepha: Umshini wokugcwalisa i-tube ufakwe amadivaysi amaningi okuvikela ukuphepha, njengokuvikela ukulayisha ngokweqile, i-alamu ye-tubeless, ukuvala umnyango ovulekile kanye neminye imisebenzi yokuqinisekisa ukuphepha nokuzinza kwenqubo yokukhiqiza.
j. Idizayini yesakhiwo enengqondo: Imishini yokugcwalisa amashubhu inomklamo wesakhiwo onengqondo, okulula ukuwuhlakaza nokuhlanza, futhi olungele ukulungiswa kwansuku zonke nokugcinwa kwemishini..
k. Kulula ukusebenza: umshini wokugcwalisa i-tube une-interface enobungane yomshini womuntu, i-Filler ilula futhi ilungele ukusebenza, inciphisa ubunzima bokusebenza kanye nezindleko zokuqeqeshwa kwabasebenzi.
