Incazelo emfushane:
Ingxenye yokulawulwa kwe-elekthronikhi yemishini yokugcwalisa amashubhu: yamukelwe isikrini esithintwayo esiyi-12, isilawuli esinyakazayo, namasethi ayi-18 wamadrayivu e-servo motor; isilinganiso se-dynamic to static siyakhuphuka, nomsindo wesivinini esikhulu ungaphansi kwama-decibel angama-75.
imishini yokugcwalisa amashubhuingxenye yokudlulisela: umshini waklama iziteshi ezimbili zokugcwalisa umshini we-elliptical, i-alloy steel integral guide rail, i-anti-vibration ephethe inkomishi emithathu yokuvala inkomishi yomshini wokugcwalisa ishubhu akukho vibration lapho ithubhuimishini egijima ngesivinini esikhulu, ezinzile futhi enokwethenjelwa ngaphezu kwamashubhu angu-160 agcwalisa ngomzuzu.
Ukuhlukaniswa kwezindawo zeithubhuimishini yokugcwalisaukuklama: i-tube filler yamukele ukuklanywa kwezindawo zokuzihlanza zomshini wokugcwalisa i-Tube ngaphandle komshini, ama-hopper amabili amapayipi amapayipi ohlangothini olulodwa (uhlangothi olusebenzayo lwesikhala somshini lulula kakhulu), imisebenzi yemishini yokugcwalisa ishubhu njengokulayisha ishubhu okuzenzakalelayo, okuzenzakalelayo ukwehlisa amashubhu, ukugcwalisa kanye nokubeka uphawu, ukuchithwa kweshubhu ye-servo nezinye izindawo kuyizindawo ezihlukanisiwe endaweni ehlukile ngokuya ngezidingo ze-GMP. imishini ihlangabezana nezidingo zobunyumba.
umshini wokugcwalisa ishubhu owamukelwe indlela yokulayisha i-Tube: ngokugeleza kwe-laminar enamazinga ayi-100 ukuze kugcinwe i-bric ngaphandle komshini eziteshini eziphindwe kabili i-servo-driven flap, akukho othintana naye ngesandla ishubhu, umshini wokugcwalisa ishubhu uhlangabezana nezidingo zobunyumba be-GMP futhi uqiniseke ukuthi kukhona ukungcoliswa kwesiphambano ngesikhathi sokugcwalisa futhi inqubo yokubeka uphawu
Indlela yokwenza inkomba:imishini yokugcwalisa amashubhuklama i-servo ngeyunithi yokuhlela ye-PLC njengenkomba, ithuthukisa isofthiwe ehlukile ukuze ikhulise isilinganiso esiguqukayo ukuya ku-static, ifinyeze isikhathi esimile sokugcwalisa nokubeka uphawu, ukuqinisekisa ijubane elizinzile lemishini. ingaphezu kwamashubhu ayi-160/min.
Indlela yokulinganisa yemishini yokugcwalisa ishubhu: Umshini unokulinganisa iziteshi ezimbili ze-servo, ukulawulwa kwemoto ye-servo, ukucubungula ngesikhathi sempendulo yolwazi, ukulinganisa okunembile nokuthembekile komshini wokugcwalisa ishubhu.
I-Aluminium tube clamping kanye ne-flatning yomshini wokugcwalisa i-Tube: Idivaysi yokuvala umsila yoMshini Wokugcwalisa i-Tube iyacindezelwa futhi ibekwe isicaba ukuze kuncishiswe uthuli, isuse umoya ngaphakathi kweshubhu neshubhu lokuzihlanza ngaphambi kwenqubo yokugcwalisa futhi ingangeza i-nitrogen ewuketshezi ukuze ivikele umkhiqizo ngemuva kokuvalwa. cubungula, futhi uvimbele ukuchaphazeka
Indlela yokuvala umsila we-Aluminium yomshini wokugcwalisa ishubhu: Lapho uvala umsila, i-clamp egoqayo ithatha umugqa ovundlile oqondiswa ukunyakaza, imisila yeshubhu mihle futhi ayidonseli ishubhu phezulu ngemuva kwenqubo yokuvala. umshini wokugcwalisa i-tube ulungele ikakhulukazi imisila ephindwe kathathu ukuze kuqinisekiswe ubude beshubhu obungaguquki.
Indlela yokuvala ishubhu ehlanganisiwe yomshini wokugcwalisa ishubhu, umshini ofakwe umoya oshisayo noma imvamisa ephezulu ye-optioal, ukuvama kokufudumeza okuphezulu okungeniswa kwamanye amazwe kushisa khona manjalo imizuzwana engu-0.1 ngomjikelezo ngamunye, umoya uqhela kumafutha ngesikhathi sokugcwalisa .gcina umkhiqizo oqediwe kude nawo. ukungcola, akugcini nje konga amandla futhi ukubekwa uphawu kuyisikhathi sokucubungula, abukho ubungozi bokuthi amafutha awonakele kakhulu, ngokuhambisana nezidingo ze-GMP eziyinyumba.
I-Servo yokugcwalisa umshini wokugcwalisa i-tube othomathikhi : umshini wokugcwalisa i-tube wamukela i-servo drive kanye ne-double-station design servo all-ceramic pump filling, okugijima okuzenzakalelayo okuzenzakalelayo .i-automatic machine filler ngeke iguge. umshini wokugcwalisa ishubhu othomathikhi wamukele umklamo okhethekile wepayipi lokufaka, futhi ishubhu yokufaka iya ngqo kumabhobho okugcwalisa, ngakho-ke ukunemba kokugcwalisa kuphezulu kakhulu futhi kugweme ukungcola,
Idivaysi yokukhipha umshini wokugcwalisa ishubhu othomathikhi:i-automatic tube filler ine-servo motor ikhipha amashubhu agxumele ngaphandle kwesibambi se-tuber ngokuzenzakalelayo, bese ifaka kalula ishubhu ebhandeni lokuhambisa ukugwema ukushayisana, qinisekisa ngisho nesikhala, ishubhu eqediwe ixhumeka ngokuzenzakalelayo emshinini we-cartoning inqubo yokupakisha elandelayo
Namathisela ukuthuthwa komshini wokugcwalisa ishubhu othomathikhi: umshini wokugcwalisa i-tube osetshenziswa ithangi lezinga eliphezulu ukalwa ukunquma izinga lempahla ngenzwa. Ingcindezi yokufakwa kwepayipi empompini yokugcwalisa iya ngqo emibhobolweni yokugcwalisa yepayipi lomshini wokugcwalisa ishubhu .bese igeleza kumashubhu ngamandla e-servo motor hhayi kancane ukunamathisela izinsalela epayipini. Ipayipi yokusabalalisa ivuleka ngokushesha ukuze ixhume kumodi yepompo yokugcwalisa. ukusebenza kahle kwe-tube filler kuthuthukiswa kakhulu.
H. Umshini wokugcwalisa ishubhu wokuhlanza nokuvala inzalo ku-inthanethi : izingxenye zokugcwalisa namapayipi axhumayo omshini wokugcwalisa amashubhu aklanyelwe ngokukhethekile ukuhlanza ku-inthanethi kanye nomsebenzi we-CIP wokuvala inzalo. umshini ulawulwa nge-PLC esekelwe, isigcwalisi silula, silula futhi siyasebenza, futhi sihlangabezana nezidingo zobunyumba. Ngenxa yedizayini yokuxhuma ngokushesha, Umshini ungaphinda uhlakazwe kalula ngenqubo yokuvala inzalo ngaphandle komugqa.
No | Ipharamitha | amazwi | ||
Ububanzi beshubhu (mm) | 10 - 50 |
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Ukuma kombala (mm) | ±1.5% |
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Umthamo wokugcwalisa (ml) | 1.5 - 250 amagremu |
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Ukugcwalisa ukunemba (%) | ≤± 0.5-1,Ibalwa ngokusekelwe kumkhiqizo we-15g, ngaphakathi ± 0.1g |
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Indlela yokufaka uphawu | Uhlobo A: ithubhu lensimbi | I-Single side hemmingNoma i-hemming enezinhlangothi ezimbili ezimise okwesihlalo sehhashi |
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Uhlobo B: amashubhu epulasitiki, amashubhu ayinhlanganisela | Ukuvalwa kokushisisa kwemvamisa ephezuluUhlobo lwe-Pinhole lokuvala umoya oshisayo wangaphakathi | |||
Amandla okukhiqiza (izingcezu/umzuzu) | 130-160 ukugcwaliswa kweshubhu ngemizuzu |
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I-tube material esebenzayo | Ishubhu lensimbi, ishubhu lepulasitiki, ishubhu eliyinhlanganisela |
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Amandla okugcwalisa i-tube (Kw) | Uhlobo A: ithubhu lensimbi | 20kw |
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Uhlobo B: ipayipi elihlanganisiwe | 26kw |
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ukunikezwa kwamandla kagesi | 380V 50Hz 5-intambo 3-isigaba kanye nentambo yaphansi |
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umfutho womoya | 0.6Mpa |
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Ukusetshenziswa komoya ((m3/h) | Uhlobo A: ithubhu lensimbi | 10-20 |
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Uhlobo B: ipayipi lepulasitiki, ipayipi eliyinhlanganisela | 30 |
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Ukusetshenziswa kwamanzi (L/min) | Uhlobo B: ipayipi lepulasitiki, ipayipi eliyinhlanganisela | 12 | 15°C | |
Ifomu lochungechunge lokudlulisela | (Kungeniswe kusuka e-Italy) Uhlobo lwebhande le-Rebar (i-servo drive) |
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indlela yokudlulisela | Indlela yamakhamera amaningi kanye nesistimu ye-servo |
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Isisindo esiphelele (Kg) | 3500 |
Umshini wokugcwalisa ishubhu wohlobo lwe-LFC180 uwumshini ogcwele othomathikhi ogcwele we-double-station wokugcwalisa ishubhu owenziwe ngokuzimela uthuthukiswe futhi wakhiwe yinkampani yethu ngokusekelwe kumamodeli athuthukile wemishini yangaphandle yokugcwalisa ishubhu nokuvala futhi kuhlanganiswe nesidingo somhlaba wonke sokugcwalisa amashubhu. Umshini omusha wokugcwalisa i-servo. Lo mshini uvalwe ngokugcwele ngensimbi engagqwali. i-automatic tube filler ifaneleka ukugcwalisa kanye nokubekwa uphawu kokucaciswa okuhlukahlukene kwenyumba noma okungeyona inzalo yamashubhu enziwe nge-aluminium-plastic tube composite namashubhu e-aluminium. Isilinganiso sokuklama singamashubhu ayi-180 agcwaliswa ngomzuzu. Ukukhiqizwa okujwayelekile okuphezulu okujwayelekile komshini wokuvala amashubhu epulasitiki Ijubane ngamashubhu ayi-120-160 / iminithi. ukunemba kokugcwalisa ngu-≤±0.5-1% ml . indlela yokuvala ukuthi ipayipi le-aluminium liyagoqwa futhi livalwe, ishubhu ye-aluminium-plastic composite ivalwe ngokushisa okuphezulu.
Umshini ozenzakalelayo wokugcwalisa amashubhu ikakhulukazi owakhiwe yizikhungo ezilandelayo:
Umshini wokugcwalisa ishubhu owamukela umsebenzi wokuzihlanza we-tube, idivayisi yokudlulisa ishubhu, inkomishi yeshubhu ephezulu yeshubhu, umshini wokukhomba inkomishi ye-tube, ukulayisha okuzenzakalelayo kwe-hopper, indlela yokugcwalisa i-nitrogen ngaphambi kokugcwalisa, i-servo ishayela indlela yokugcwalisa iphampu ye-ceramic, indlela yokugcwalisa i-nitrogen ngemuva kokugcwalisa, kanye neNdlela yokuvala umsila (umsila ophindwe kathathu omise okumise okwesihlalo sehhashi noma ukuvala umsila oshisayo oshisayo wangaphakathi), khetha isistimu yokuhlola okubonakalayo, indlela yokuphuma kweshubhu, idivayisi yokuhlola ukunqatshelwa kwesisindo kanye nesistimu yempendulo yolwazi ozikhethela yona.
Imishini yokugcwalisa ishubhu yamukele uhlelo lokuzihlanzela kusetshenziswa ukufutha komoya okucindezelwe kanye nokumuncwa kwe-vacuum ukuhlanza ngaphakathi kweshubhu. Ukujula kwekhanda elivunguzayo eliphansi liye phansi libe ngamashubhu kuyalawuleka futhi kuyalungiseka ngendlela ethembekile. Imishini ifakwe inzwa ukuze ihlole ukuthi umsebenzi wenziwa yini. Uma ukusebenza kungenziwanga, imishini yokugcwalisa ishubhu izoma bese ihlaba umkhosi..
Umshini Wokugcwalisa I-Tube ungenza i-tube ihlolwe ngaphambi kokugcwalisa, uma kukhona ithubhu embi, i-alamu iyathuswa noma umshini uvaliwe; udonga lwangaphakathi lwepayipi eliqeqeshiwe luyahlanzwa/lususwe ngokusebenzisa umoya ocindezelwe wekhwalithi ephezulu ukuze kukhishwe izinto zangaphandle, uthuli, njll. Umoya ocindezelwe uvunguza usuka kumbhobho owehlela phansi eshubhu. Ngesikhathi esifanayo, i-hood yokukhipha i-exhaust yehliswa ukuze icindezele ukuphela okuvulekile kweshubhu, futhi umoya ohlanzekile ukhishwe esihlungini somoya nge-vacuum fan.
Thola izinto ezinkulu zangaphandle epayipini nokuthi i-tubeis inverted, hlola ukuthi ishubhu likhubazekile kakhulu, umshini ozenzakalelayo wokugcwalisa ishubhu uvala ngokuzenzakalelayo.
F. Ukulinganisa iziteshi ezimbili ze-servo zomshini wokugcwalisa ishubhu
Ukuma kwekhesa kwamashubhu omshini wokugcwalisa ishubhu kufanele kulawulwe ama-servo motors ane-PLC progmmer, futhi ukunemba kokumaka kufanele kube phakathi kuka-±1°; i-engeli yokuma kwekhesa ingalawulwa ngokuboniswa kwedijithali nokokufaka kusikrini sokuthinta se-tube filler, okwenza kube lula ukulungisa (usebenzisa ugesi onemibala enemibala).
a. Ishubhu yesiteshi esikabili kanye ne-tube base lift yabelana ngesethi yamalever okuphakamisa.
b. Ukuma kwekhesa kweshubhu ngayinye yesigcwalisi seshubhu, umshini olawulwa yi-servo motor, ukunemba kokumaka kufanele kube ngaphakathi ±1° ukuze kube nokunemba okuphezulu kweshubhu.
c. Indlela yokuma ye-tube filler ukuthi inkomishi yeshubhu ishayela ishubhu le-aluminium noma ishubhu lepulasitiki ukuze lijikeleze ukuze likwazi ukubeka indawo efanele.
d. I-engeli yokuma kwekhesa ingasethwa futhi ilawulwe ngokuboniswa kwedijithali nokokufaka kusikrini sokuthinta esisekelwe kumhleli we-plc, okulula ukusilungisa (kusetshenziswa ugesi wesithombe onemibala),
e. Inzwa ye-infrared photoelectric inquma isiqondiso esifanele sepayipi. Ibanga elisebenzayo liyalungiseka. Uma ishubhu lingajiki ngendlela efanele, uphawu lwepayipi olubi lungaboniswa.
f. umshini wokugcwalisa i-tube othomathikhi ofakwe inzwa ukuze uhlole ukuthi ngabe ukusebenza okulungile kuyenziwa. Uma umsebenzi ungenziwanga, umshini uzomiswa futhi wethuswe .
Ukugcwalisa ukumiswa komshini wokugcwalisa ishubhu othomathikhi
a. Ithangi le-buffer eliqukethe ijeli elilungisiwe, i-toothpaste Oint kanye nepompo yokugcwalisa i-servo kuxhunywe ngokufakwa okusheshayo. umshini wokugcwalisa we-tube owamukelwe indawo yokucindezela komoya usebenzisa i-valve elawula ingcindezi eqondile ukulawula ingcindezi yepayipi lempahla, iphampu ye-plunger isetshenziselwa ngokugcwele. ukudla okuzenzakalelayo;
b. Inzwa ye-ultrasonic isetshenziselwa ukuhlola ngokunembile nokulawula isikhundla se-liquid, uketshezi luthululwa ngokuqondile kusetshenziswa imodi yokucindezela kanye nemodi yokuxhuma ngokushesha ezansi kwethangi le-buffer lomshini wokugcwalisa ishubhu;
c. umshini wokugcwalisa ishubhu othomathikhi wamukela iphampu yokugcwalisa i-ceramic eklanywe ngobungcweti.
d. Alikho ishubhu futhi akukho mklamo wokusebenza wokugcwalisa umshini wokugcwalisa amashubhu othomathikhi, Amasethi amabili azimele angenawo amashubhu futhi ayikho indlela yokugcwalisa ahlinzeka ngesiqinisekiso esiphindwe kabili sokusebenza kwe-tube filler poperly.
e. Isakhiwo esibalulekile kanye nesakhiwo sezinsiza zemishini namapayipi axhumayo amukelwa i-SS316 yensimbi engagqwali yekhwalithi ephezulu, kufanele iqinisekise ukuqaqa nokuhlanganisa kalula, azikho iziphetho ezifile, nokuhlanza kalula.
I-Smart zhitong njengomunye wabakhiqizi bemishini yokugcwalisa amashubhu emhlabeni, inabaklami abaningi abangochwepheshe, abangaklama umshini wokugcwalisa amashubhu othomathikhi futhi benze umshini wokugcwalisa ishubhu banikeze umshini wokugcwalisa ishubhu insizakalo eyenziwe ngokwezifiso futhi bathuthukise insizakalo yamakhasimende ephuma ku-Tube Fill Machine.
Sicela usithinte ukuze uthole usizo lwamahhala @whatspp +8615800211936
Inqubo yesevisi yokwenza ngokwezifiso umshini wokugcwalisa nokufaka uphawu
1. Ukuhlaziywa kwesidingo: (URS) Okokuqala, umhlinzeki wesevisi yokwenza ngokwezifiso uzoba nokuxhumana okujulile nekhasimende ukuze aqonde izidingo zokukhiqiza zekhasimende, izici zomkhiqizo, izidingo zokuphumayo nolunye ulwazi olubalulekile. Ngokuhlaziya isidingo, qinisekisa ukuthi umshini owenziwe ngezifiso ungahlangabezana nezidingo zangempela zamakhasimende.
2. Uhlelo lokuklama: Ngokusekelwe emiphumeleni yokuhlaziywa kwesidingo, umhlinzeki wesevisi yokwenza ngendlela oyifisayo uzothuthukisa uhlelo lokuklama olunemininingwane. Uhlelo lokuklama luzobandakanya ukwakheka kwesakhiwo somshini, ukwakheka kwesistimu yokulawula, ukwakheka kokugeleza kwenqubo, njll.
3. Ukukhiqizwa okwenziwe ngokwezifiso: Ngemuva kokuthi uhlelo lokuklama luqinisekiswe ikhasimende, umhlinzeki wesevisi yokwenza ngokwezifiso uzoqala umsebenzi wokukhiqiza. Bazosebenzisa izinto zokusetshenziswa kwekhwalithi ephezulu kanye nezingxenye ngokuhambisana nezidingo zohlelo lokuklama ukukhiqiza imishini yokugcwalisa nokufaka uphawu ehlangabezana nezidingo zamakhasimende.
4. Ukufaka nokulungisa iphutha: Ngemva kokuqedwa kokukhiqiza, umhlinzeki wesevisi yokwenza ngokwezifiso uzothumela ochwepheshe abachwepheshile kusayithi yekhasimende ukuze bafake futhi balungiswe. Phakathi nenqubo yokufaka nokukhipha, ochwepheshe bazokwenza ukuhlola nokuhlola okuphelele emshinini ukuze baqinisekise ukuthi ungasebenza ngendlela evamile futhi uhlangabezane nezidingo zokukhiqiza zekhasimende. Nikeza ngezinsizakalo ze-FAT ne-SAT
5. Izinsizakalo zokuqeqesha: Ukuze kuqinisekiswe ukuthi amakhasimende angasebenzisa umshini wokugcwalisa nokuvala ngobunono, abahlinzeki bethu besevisi abenziwe ngokwezifiso bazophinde banikeze izinsizakalo zokuqeqesha (njengokulungisa iphutha efekthri). Okuqukethwe kokuqeqeshwa kuhlanganisa izindlela zokusebenza komshini, izindlela zokunakekela, izindlela zokuxazulula inkinga, njll. Ngokuqeqeshwa, amakhasimende angakwazi kangcono amakhono okusebenzisa umshini futhi athuthukise ukusebenza kahle kokukhiqiza).
6. Isevisi yangemuva kokuthengisa: Umhlinzeki wethu wesevisi owenziwe ngezifiso uzophinde anikeze insizakalo ephelele yangemva kokuthengisa. Uma amakhasimende ehlangabezana nanoma yiziphi izinkinga noma edinga ukwesekwa kobuchwepheshe ngesikhathi sokusetshenziswa, angathintana nomhlinzeki wesevisi owenziwe ngokwezifiso nganoma yisiphi isikhathi ukuze athole usizo nokusekelwa okufika ngesikhathi.
Indlela yokuthumela: ngempahla nomoya
Isikhathi sokulethwa: izinsuku zokusebenza ezingama-30
1.Umshini Wokugcwalisa I-Tube @360pcs/umzuzu:2. Umshini Wokugcwalisa Amashubhu @280cs/umzuzu:3. Umshini Wokugcwalisa Ishubhu @200cs/minute4.Tube Filling Machine @180cs/minute:5. Umshini Wokugcwalisa Ishubhu @150cs/minute:6. Umshini Wokugcwalisa Ishubhu @120cs/minute7. Umshini Wokugcwalisa Amashubhu @80cs/minute8. Umshini Wokugcwalisa Amashubhu @60cs/minute
Q 1.Iyini impahla yakho yeshubhu (ipulasitiki, i-Aluminium, ishubhu eyinhlanganisela. Ishubhu ye-Abl)
Phendula, impahla ye-tube izodala indlela yokuvala imisila ye-tube yomshini wokugcwalisa ishubhu, sinikeza ukufudumeza kwangaphakathi, ukufudumeza kwangaphandle, imvamisa ephezulu, ukufudumeza kwe-ultrasonic nezindlela zokuvala umsila.
Q2, uyini umthamo wakho wokugcwalisa ishubhu nokunemba
Impendulo: Isidingo somthamo wokugcwalisa ishubhu sizoholela ekucushweni kwesistimu ye-dosing yomshini
Q3, uyini umthamo wakho wokukhipha okulindele
Impendulo : ufuna izingcezu ezingaki ngehora. Izohola ukuthi mangaki ama-nozzles okugcwalisa, sinikeza imibhobho yokugcwalisa eyodwa eyodwa kwezintathu ezine eziyisithupha kukhasimende lethu futhi okukhiphayo kungafinyelela ku-360 pcs/umzuzu.
Q4, iyini i-viscosity esebenzayo yokugcwalisa?
Impendulo: ukugcwalisa i-viscosity eguquguqukayo yezinto ezibonakalayo kuzoholela ekukhethweni kwesistimu yokugcwalisa, sinikeza njengokugcwalisa uhlelo lwe-servo, uhlelo oluphezulu lwe-pneumatic dosing
Q5, liyini izinga lokushisa lokugcwalisa
Impendulo: izinga lokushisa lokugcwalisa umehluko lizodinga i-hopper yezinto ezihlukile (njenge-jacket hopper, i-mixer, uhlelo lokulawula izinga lokushisa, ingcindezi yomoya wesikhundla nokunye)
Q6: ithini imisila yokuvala uphawu
Impendulo : sinikeza umumo okhethekile womsila, izimo ezivamile ze-3D zokuvala umsila
I-Q7: ingabe umshini udinga uhlelo oluhlanzekile lwe-CIP
Impendulo: Uhlelo lokuhlanza lwe-CIP ngokuyinhloko luqukethe amathangi e-asidi, amathangi e-alkali, amathangi amanzi, amathangi e-asidi egxilile kanye ne-alkali, amasistimu okushisa, amaphampu e-diaphragm, amazinga oketshezi aphezulu naphansi, i-asidi eku-inthanethi kanye nezitholi zokuhlushwa ze-alkali kanye nezinhlelo zokulawula isikrini sokuthinta se-PLC.
Uhlelo oluhlanzekile lwe-Cip luzodala ukutshalwa kwezimali okwengeziwe, okuyinhloko kusebenza cishe kukho konke ukudla, iziphuzo kanye nezimboni zemithi zokugcwalisa ishubhu yethu.