Umshini wokugcwalisa ishubhu yamafutha (2 ku-1) isingeniso: Umshini unezici ezibanzi zokuzenzakalela, ukumaka umbala okuzenzakalelayo, ukuvala uphawu komsila okuzenzakalelayo, ukuphrinta inombolo ye-batch, ukukhishwa kweshubhu okuzenzakalelayo ukuze kugcwaliswe ngokugcwele futhi kuvalwe futhi kukhishwe i-porcesee, kusetshenziswa isifudumezi somoya "LEISTER" eyenziwe eSwitzerland ngendlela yokushisa yangaphakathi, ifutha umoya oshisayo ovela odongeni lwangaphakathi lweshubhu ukuze incibilikise ipulasitiki,
umshini wokugcwalisa ishubhu lokugcoba kanye nomshini wokuvala nawo unamarobhothi okubamba amafolda e-Aluminium Tube seal 3 kanye namafolda angu-4 enqubo yokuvala ishubhu.
umshini wokugcwalisa ishubhu yamafutha wenza ukumaka usuku lokuphelelwa yisikhathi kanye nenombolo ye-batch ngesikhathi esisodwa, ukukhonjwa komshini Wokugcwalisa Amafutha kusebenzisa indlela yokukhomba ikhamera yaseJapan, qiniseka ukuthi isimo sokusebenza sizinzile futhi sinomsindo ophansi, I-indexing motor yomshini wokugcwalisa ishubhu yamafutha isebenzisa i-frequency PLC esekelwe. ukuguqulwa komklami we-servo motor yokusetha isivinini, opharetha angakwazi ukulungisa isivinini sokugijima eyedwa ku-HMI ye-tube filler. umshini wokugcwalisa wamafutha kanye nokufaka uphawu usebenzisa i-servo motor, ukugcwaliswa kokulawulwa kwesivinini esinezinyathelo ezi-3. I-Ointment Filler ixazulula ngempumelelo inkinga yokukhipha ama-bubble ngesikhathi sokugcwalisa, isigcwalisi se-tube sinomsebenzi owengeziwe we-nitrogen wokuzihlanza kwamashubhu kuvikela ngempumelelo ikhwalithi yezinto eziseshubhu futhi andise impilo yomkhiqizo.
Umshini wokugcwalisa amafutha kanye nokufaka uphawu usetshenziswa kabanzi kumshini wokuxubha, izimonyo, inqubo yokupakisha yezimboni zemithi nokudla, Ikakhulukazi efektri eyenza imithi efana nemithi, imithi, ibhizinisi lokudla lamafutha okugcoba, okhilimu benkampani eyenza imithi neminye inqubo yokupakisha imikhiqizo.
Isici esiyinhloko somshini wokugcwalisa amafutha (2 ku-1)
Umshini wokugcwalisa we-ointment o-1 kanye nomshini wokuvala osebenzisa ishubhu elizenzakalelayo phansi, ukugcwalisa, ukufudumeza, ukugoqa kanye nokwenza (coding), inqubo yokusika umsila yeshubhu le-aluminium yepulasitiki ye-ABL futhi isebenza kahle, ayikho ishubhu elingenamsebenzi wokugcwalisa ishubhu
Izingxenye ezi-2 zokuthintana ze-Ointment Tube Filler zenziwe ngensimbi engagqwali yekhwalithi ephezulu engu-316, ngokuhambisana namazinga e-GMP;
3.i-hopper yezinto ezibonakalayo yokugcwalisa amafutha kanye nomshini wokufaka uphawu wamukele insimbi engagqwali 316 nge-mixer ukuvikela umkhiqizo
4. Imodeli ye-PLC + LCD yokulawula isikrini sokuthinta isikrini se-Tube Filler, imingcele ingasethwa kalula esikrinini sokuthinta sokukhipha umshini wokugcwalisa ishubhu yamafutha kanye nolwazi lwephutha lucacile futhi lunembile; isilawuli sokushisa sokubonisa sedijithali se-hopper
I-5.Izingxenye zikagesi nezomoya zonke zikhethwa ezinkampanini ezidumile zamazwe ngamazwe.
6. Isakhiwo esinokwethenjelwa semishini kanye nomzimba wensimbi engagqwali wokugcwalisa ishubhu yamafutha kanye nomshini wokubeka uphawu, idrayivu enkulu yomshini inokuvikelwa kwe-clutch okugcwele, lapha azikho izingxenye zokugqoka zokugcwalisa ishubhu lokugcoba nomshini wokuvala.
7. I-Ointment Tube Filler yamukele indlela yokushintsha ishubhu esheshayo yeshubhu yokucaciswa okuhlukile, ukushintshwa kwesikhunta kungaqedwa ngesikhathi esifushane.
8 Isivinini sokugcwalisa se-Ointment Tube Filler.isigcwalisi esiklanyelwe isivinini esingu-80 sokugcwalisa ishubhu ngomzuzu. Ukugcwalisa ama-pastes ngamavolumu ahlukene kanye nama-viscosities ahlukahlukene ahlukahlukene, ukunemba kokugcwalisa kwe-Ointment Tube Filler kungaqinisekisa ukuthi ± 0.5% ukugcwala okukhuphukayo kusuka phansi, amapayipi okugcwalisa kanye namapayipi okugcwalisa Kulula ukuhlakaza ngaphandle kwamathuluzi wokuhlanza inqubo, opharetha angakwazi ukulawula ukugcwalisa ngesandla. umthamo
8 Izinyathelo ezincane:
Umgomo wokusebenza womshini wokugcwalisa amafutha
Ukugcwalisa ishubhu yamafutha okugcoba kanye nenqubo esebenzayo yomshini wokuvala, Faka ishubhu ku-hopper yokunikezela ibe yimodeli yokugcwalisa endaweni yokuqala yokusebenza ngokulandelana, phenduka ne-turntable, lapho umshini wokugcwalisa amafutha uphendukela kowesibili, thola ukuthi kukhona ishubhu, cha. ithubhu aligcwaliswa, livuthele ngaphakathi kweshubhu ene-nitrogen ukuze uzihlanze, bese umshini wokugcwalisa ishubhu yamafutha uthuthela esiteshini esilandelayo ukuze ugcwalise ithubhu Gcwalisa izinto ezidingekayo ngeshubhu bese ulungisa izikhundla ezishiwo njengokushisisa, ukuvala uphawu, ukuphrinta kwedijithali, ukupholisa. , ukuphungula umsila, njll., futhi ukhiphe umkhiqizo oqediwe lapho i-Ointment Tube Filler iphendulelwa esiteshini sokugcina, ngakho-ke umshini wokugcwalisa ishubhu lokugcoba osebenzayo usendaweni yeshumi nambili. Ishubhu ngalinye lizogcwaliswa, livalwe ukuze liqedwe kulandela le nqubo yomugqa.
Uhla lwesicelo somshini wokugcwalisa ishubhu lokugcoba osetshenziselwa ukugcwalisa nokuvala ishubhu lepulasitiki neshubhu le-aluminium-plastic, ishubhu ye-ABL
Imboni yezimonyo: ukhilimu wamehlo, okokuhlanza ubuso, okokuvikela ilanga, ukhilimu wesandla, ubisi lomzimba, unamathisele ukudla njll.
Imboni yamakhemikhali yansuku zonke: umuthi wokuxubha, ijeli yokucindezela ebandayo, ukunamathisela ukulungisa upende, ukunamathisela odongeni lokulungisa, i-pigment, njll.
Imboni yezemithi: amafutha okupholisa, amafutha okugcoba, njll.
Imboni yokudla: uju, ubisi olujiyile, njll.
Inqubo yesevisi yokwenza ngokwezifiso umshini wokugcwalisa nokufaka uphawu
1. Ukuhlaziywa kwesidingo: (URS) Okokuqala, umhlinzeki wesevisi yokwenza ngokwezifiso uzoba nokuxhumana okujulile nekhasimende ukuze aqonde izidingo zokukhiqiza zekhasimende, izici zomkhiqizo, izidingo zokuphumayo nolunye ulwazi olubalulekile. Ngokuhlaziya isidingo, qinisekisa ukuthi umshini owenziwe ngezifiso ungahlangabezana nezidingo zangempela zamakhasimende.
2. Uhlelo lokuklama: Ngokusekelwe emiphumeleni yokuhlaziywa kwesidingo, umhlinzeki wesevisi yokwenza ngendlela oyifisayo uzothuthukisa uhlelo lokuklama olunemininingwane. Uhlelo lokuklama luzobandakanya ukwakheka kwesakhiwo somshini, ukwakheka kwesistimu yokulawula, ukwakheka kokugeleza kwenqubo, njll.
3. Ukukhiqizwa okwenziwe ngokwezifiso: Ngemuva kokuthi uhlelo lokuklama luqinisekiswe ikhasimende, umhlinzeki wesevisi yokwenza ngokwezifiso uzoqala umsebenzi wokukhiqiza. Bazosebenzisa izinto zokusetshenziswa kwekhwalithi ephezulu kanye nezingxenye ngokuhambisana nezidingo zohlelo lokuklama ukukhiqiza imishini yokugcwalisa nokufaka uphawu ehlangabezana nezidingo zamakhasimende.
4. Ukufaka nokulungisa iphutha: Ngemva kokuqedwa kokukhiqiza, umhlinzeki wesevisi yokwenza ngokwezifiso uzothumela ochwepheshe abachwepheshile kusayithi yekhasimende ukuze bafake futhi balungiswe. Phakathi nenqubo yokufaka nokukhipha, ochwepheshe bazokwenza ukuhlola nokuhlola okuphelele emshinini ukuze baqinisekise ukuthi ungasebenza ngendlela evamile futhi uhlangabezane nezidingo zokukhiqiza zekhasimende. Nikeza ngezinsizakalo ze-FAT ne-SAT
5. Izinsizakalo zokuqeqesha: Ukuze kuqinisekiswe ukuthi amakhasimende angasebenzisa umshini wokugcwalisa nokuvala ngobunono, abahlinzeki bethu besevisi abenziwe ngokwezifiso bazophinde banikeze izinsizakalo zokuqeqesha (njengokulungisa iphutha efekthri). Okuqukethwe kokuqeqeshwa kuhlanganisa izindlela zokusebenza komshini, izindlela zokunakekela, izindlela zokuxazulula inkinga, njll. Ngokuqeqeshwa, amakhasimende angakwazi kangcono amakhono okusebenzisa umshini futhi athuthukise ukusebenza kahle kokukhiqiza).
6. Isevisi yangemuva kokuthengisa: Umhlinzeki wethu wesevisi owenziwe ngezifiso uzophinde anikeze insizakalo ephelele yangemva kokuthengisa. Uma amakhasimende ehlangabezana nanoma yiziphi izinkinga noma edinga ukwesekwa kobuchwepheshe ngesikhathi sokusetshenziswa, angathintana nomhlinzeki wesevisi owenziwe ngokwezifiso nganoma yisiphi isikhathi ukuze athole usizo nokusekelwa okufika ngesikhathi.
Indlela yokuthumela: ngempahla nomoya
Isikhathi sokulethwa: izinsuku zokusebenza ezingama-30
1.Umshini Wokugcwalisa I-Tube @360pcs/umzuzu:2. Umshini Wokugcwalisa Amashubhu @280cs/umzuzu:3. Umshini Wokugcwalisa Ishubhu @200cs/minute4.Tube Filling Machine @180cs/minute:5. Umshini Wokugcwalisa Ishubhu @150cs/minute:6. Umshini Wokugcwalisa Ishubhu @120cs/minute7. Umshini Wokugcwalisa Amashubhu @80cs/minute8. Umshini Wokugcwalisa Amashubhu @60cs/minute
Q 1.Iyini impahla yakho yeshubhu (ipulasitiki, i-Aluminium, ishubhu eyinhlanganisela. Ishubhu ye-Abl)
Phendula, impahla ye-tube izodala indlela yokuvala imisila ye-tube yomshini wokugcwalisa ishubhu, sinikeza ukufudumeza kwangaphakathi, ukufudumeza kwangaphandle, imvamisa ephezulu, ukufudumeza kwe-ultrasonic nezindlela zokuvala umsila.
Q2, uyini umthamo wakho wokugcwalisa ishubhu nokunemba
Impendulo: Isidingo somthamo wokugcwalisa ishubhu sizoholela ekucushweni kwesistimu ye-dosing yomshini
Q3, uyini umthamo wakho wokukhipha okulindele
Impendulo : ufuna izingcezu ezingaki ngehora. Izohola ukuthi mangaki ama-nozzles okugcwalisa, sinikeza imibhobho yokugcwalisa eyodwa eyodwa kwezintathu ezine eziyisithupha kukhasimende lethu futhi okukhiphayo kungafinyelela ku-360 pcs/umzuzu.
Q4, iyini i-viscosity esebenzayo yokugcwalisa?
Impendulo: ukugcwalisa i-viscosity eguquguqukayo yezinto ezibonakalayo kuzoholela ekukhethweni kwesistimu yokugcwalisa, sinikeza njengokugcwalisa uhlelo lwe-servo, uhlelo oluphezulu lwe-pneumatic dosing
Q5, liyini izinga lokushisa lokugcwalisa
Impendulo: izinga lokushisa lokugcwalisa umehluko lizodinga i-hopper yezinto ezihlukile (njenge-jacket hopper, i-mixer, uhlelo lokulawula izinga lokushisa, ingcindezi yomoya wesikhundla nokunye)
Q6: ithini imisila yokuvala uphawu
Impendulo : sinikeza umumo okhethekile womsila, izimo ezivamile ze-3D zokuvala umsila
I-Q7: ingabe umshini udinga uhlelo oluhlanzekile lwe-CIP
Impendulo: Uhlelo lokuhlanza lwe-CIP ngokuyinhloko luqukethe amathangi e-asidi, amathangi e-alkali, amathangi amanzi, amathangi e-asidi egxilile kanye ne-alkali, amasistimu okushisa, amaphampu e-diaphragm, amazinga oketshezi aphezulu naphansi, i-asidi eku-inthanethi kanye nezitholi zokuhlushwa ze-alkali kanye nezinhlelo zokulawula isikrini sokuthinta se-PLC.
Uhlelo oluhlanzekile lwe-Cip luzodala ukutshalwa kwezimali okwengeziwe, okuyinhloko kusebenza cishe kukho konke ukudla, iziphuzo kanye nezimboni zemithi zokugcwalisa ishubhu yethu.