Umshini wokugcwalisa ishubhu uyimishini yephakheji esebenza ngokuzenzakalelayo, i-tube filler ingakwazi ukuphatha izinto zokugcwalisa isitsha esinesimo seshubhu njengoketshezi, ama-paste ahlukahlukene, izimpushana, ama-granules neminye imikhiqizo ye-viscous ibe amashubhu, asetshenziswa kakhulu ku-食品，化妆品药品等制造业, umshini uqala ukugcwalisa nokuvala ngamashubhu epulasitiki, amashubhu e-aluminium. imishini yokugcwalisa ingakwazi ukujova ngokushelela nangokunembile izinto ezihlukahlukene zemikhiqizo ye-viscous kumashubhu epulasitiki noma amashubhu e-aluminium ngevolumu ecacisiwe yokugcwalisa, futhi igcwalise umsila wokuvala ukuze uthole izinto zokuvikela ngesikhathi esisodwa. umsila we-tube, Ngesikhathi esifanayo, umshini wokugcwalisa i-tube ungafaka inombolo ye-batch, usuku lokukhiqiza namanye amalebula afakwe ku-tube tailer. Imishini yokugcwalisa amashubhu isetshenziswa kakhulu ekudleni, isiphuzo, imithi, izimonyo, amakhemikhali nakwezinye izimboni. Embonini yokupakisha ukudla, Umshini Wokugcwalisa I-Tube usetshenziswa kabanzi ukugcwalisa ama-condiments, amasoso, imikhiqizo yobisi, imikhiqizo yobisi, inyama kanye nemikhiqizo yezinkukhu.
Umgomo wokusebenza wemishini yokugcwalisa ishubhu:
1.Uhlelo lokugcwalisa lwemishini yokugcwalisa amashubhu luthatha iphampu yemitha yekhwalithi ephezulu, amapayipi wekhwalithi ephezulu we-SS316 kanye nesistimu elawulwayo ehlelekayo.Umshini wokugcwalisa nokufaka uphawu uqinisekisa inani elifanayo lezinto kushubhu ngalinye lokupakisha ukuqedela inqubo yokugcwalisa ishubhu.
2. Imishini yokugcwalisa ishubhu inesistimu yokufudumeza efana nokufudumeza komoya oshisayo wangaphakathi, i-ultrasonic, noma ukukhethwa kwefrikhwensi ephezulu yokuvala inqubo yeshubhu.
I-3.Isistimu yokuvala umsila yemishini yokugcwalisa ishubhu yenziwe ngekhwalithi ephezulu yokuvala umsila, isistimu yokushisa kanye nesistimu yokulawula noma ukuvala umsila ngomshini. Izinto zeshidi leshubhu ziyancibilika ekushiseni okuphezulu ukuze zibophe ngokuqinile izinto ezinhlangothini zombili ngomshini wokugcwalisa ishubhu othomathikhi. Indlela ethile yokushisa ephezulu incike ezicini zomkhiqizo kanye nezidingo zekhasimende. Isakhiwo esithile sokuvala umsila sincike ezintweni ze-tube kanye nezidingo zekhasimende ukuqedela inqubo yokuvala ishubhu
4. Uhlelo lokushayela lwe-Tube Fill Machine luthatha isihlukanisi esinembe kakhulu kanye ne-servo motor drive egcwele
Izinqubo ezimbili eziyinhloko zokugeleza komshini wokugcwalisa nokufaka uphawu ukugcwalisa amashubhu kanye nokucubungula ukuvala
Umshini wokugcwalisa amashubhu ozenzakalelayo izici eziyisisekelo eziyisisekelo:
1. Umshini Wokugcwalisa I-Tubengokuvamile sebenzisa umshini wokugcwalisa ovalekileisakhiwozokunamathisela okuhlukahlukene noketshezi, futhi ukubekwa uphawu akuvuzi, kuqinisekisa ukuvumelana okuhle kokugcwalisa isisindo namandla.
2. umshini wokugcwalisa ishubhuiyakwazi ukuphatha ukugcwalisa, ukufaka uphawu, kanye nokubhala ngekhodi ngenqubo eyodwa, isigcwalisi sithuthukisa ukusebenza kahle kokukhiqiza.
3. Ingxenye yokudlulisela ye-tube filler ifakwe ngaphansi kwesiteji somshini wokugcwalisa i-tubefuthi ingasebenzisa ukudluliswa kwemishini kanye nokuhanjiswa kwe-servo, i-tube filler iphephile futhi inokwethenjelwa, ayinakungcola futhi inomsindo ophansi
I-4.Ingxenye yokuxhumana yezinto ezibonakalayo kanye namapayipi okuxhuma omshini wokugcwalisa nokufaka uphawu zenziwe ngezinto eziphezulu ze-SS 316. Amapayipi kufanele ahlangabezane nezindinganiso zokuklama ze-GMP. uhlaka lomshini wokugcwalisa i-tube lenziwe ngensimbi engagqwali yekhwalithi ephezulu engu-304
5. Imishini yokugcwalisa ishubhu ilawulwa umklami we-PLC kanye nesixhumi esibonakalayo sengxoxo ye-HMI yesikrini sokuthinta, ukugcwalisa imishini kulula ukusebenzisa i-tube filler.
6. I-oblique ehlukile yokulenga i-tube warehouse, indlela yokulayisha ishubhu ifakwe umshini wokugcwalisa ishubhu othomathikhi ngomklamo wedivayisi ye-vacuum adsorption, qinisekisa ukuthi ukulayishwa kweshubhu okuzenzakalelayo kungena ngokunembile esihlalweni seshubhu. I-tube yokulayisha umshini wokugcwalisa ishubhu ingaba ne-Automatic Cassette Tube Feeder nezinketho zamarobhothi
I-7.Idivayisi yokulayisha ishubhu yerobhothi othomathikhi umshini wokugcwalisa ishubhu ngokulawula uhlelo lwamarobhothi, ibamba ithubhu bese iqedela ukufakwa ngokulawula uhlelo nokuhlanganiswa kohlelo lokulawula i-tube filler. Inhloso ukukhulisa isivinini sokulayisha ishubhu ukuze kufinyelelwe inhloso yomthamo wokugcwalisa isivinini esikhulu
I-8.I-Photoelectric calibration workstation yemishini yokugcwalisa ishubhu isebenzisa ama-probes anembile kakhulu, ama-motor stepper, njll. ukulawula iphethini yeshubhu endaweni efanele.
9. Umshini Wokugcwalisa I-Tubeyamukela umsila ivalwe nge (Leister hot air gun) ukushisa umsila weshubhu ngaphakathi futhi ulungise idivayisi yokupholisa ngaphandle ukuze uqinisekise ikhwalithi yokuvala umsila we-tube futhi andise impilo yomshini wokugcwalisa i-tube.
10.Irobhothi elibunjwayo lisika umsila weshubhu libe ama-engeli angakwesokudla, amakhona ayindilinga noma izimbobo ezibhobozayo ukuze lihlangabezane nezidingo zeshubhu langaphandle lokuvaleka komsila weshubhu futhi lihlangabezane nezidingo zokubukeka kwemakethe.
| Model no | Nf-120 | NF-150 | NF-180 | NF-4200 |
| I-tube material | Amashubhu e-aluminium epulasitiki.inhlanganiselaI-ABLamashubhu laminate | |||
| Station no | 36 | 43 | 76 | 144 |
| Ishubhu ububanzi | φ13-φ60 mm | |||
| Ubude beshubhu(mm) | 50-220iyalungiseka | |||
| imikhiqizo ye-viscous | I-Viscosity ingaphansi100000cpcream ijeli yokugcoba inhlama yokuxubha inhlama yesoso yokudlafuthiimithi, amakhemikhali nsuku zonke, amakhemikhali amahle | |||
| umthamo(mm) | 5-250ml iyalungiseka | |||
| Fumthamo ogulayo(uyazikhethela) | A:6-60ml, B:10-120ml, C:25-250ml, D:50-500ml (Ikhasimende lenziwe latholakala) | |||
| Ukugcwalisa ukunemba | ≤±1％ | |||
| amashubhu ngomzuzu | 100-120 | 130-150 | 150-180 | 180-250 |
| Ivolumu yeHopper: | 50 litre | 50 litre | 50 litre | 50 litre |
| ukulethwa komoya | 0.55-0.65Mpa30m3/min | 340m3/min | ||
| amandla emoto | 2Kw(380V/220V 50Hz) | 3kw | 5 kw | |
| amandla okushisa | 3kw | 6kw | ||
| usayizi(mm) | 2620×1020×1980 | 2620×1020×1980 | 2720×1020×1980 | 3020×110×1980 |
| isisindo (kg) | 1600 | 1800 | 2200 | 3500 |
Ukuhlukaniswa komthamo we-Tube Fill Machine
1. Umshini Wokugcwalisa I-Tube Osayizi Omncane: Ifanele ukukhiqizwa okuncane noma ukusetshenziswa kwelabhorethri. Umthamo wokugcwalisa umshini uphansi kakhulu, unamandla okukhiqiza aphansi kodwa ukuguquguquka okuphezulu. imishini yokugcwalisa amashubhungokuvamile yakhelwe ngomjovo ongu-1.
2. Umshini Wokugcwalisa I-Tube Usayizi Ophakathi: Ifanele ukukhiqizwa kwezinga eliphakathi, namandla okukhiqiza amaphakathi, umshini wokugcwalisa ishubhu ungalungiswa ngokuya ngezidingo. Yakhelwe ngokujwayelekile ngemibhobho yomjovo emi-2. Ijubane lokugcwalisa lingaphezu kwamashubhu ayi-100 ngomzuzu.
3. Imishini yokugcwalisa ishubhu yosayizi omkhulu: Ilungele ukukhiqizwa okukhulu, enomthamo omkhulu ngomzuzu.
Umbhobho wokugcwalisa ungaba imibhobho engu-6 ukuze uhlangabezane nezidingo zokukhiqiza okukhulu. I-Tube filler iyimishini ezenzakalelayo yokugcwalisa ishubhu
indlela yokufaka uphawu ye-tube yokuvala imisila yomshini wokugcwalisa i-Tube
1. Umshini wokuvala uphawu we-Ultrasonic: Umshini Wokugcwalisa I-Tube usebenzisa isimiso sokudlidliza kwe-ultrasonic high-frequency vibration, esidluliselwa endaweni yokusebenza yeshubhu ngekhanda lethuluzi, ukuze indawo ehlangene ye-tube workpiece ikhiqize ukungqubuzana okukhulu bese iyancibilika, kanye ne-gluing. inqubo iqedwa khona manjalo. Lolu hlobo lokugcwalisa i-tube filler lufanele imikhiqizo enezidingo zekhwalithi ephezulu yokuvala kanye ne-low speed tube filler efanele amashubhu epulasitiki, amashubhu ayinhlanganisela. Amashubhu aminated
2. Umshini wokugcwalisa ukushisa nokufakwa uphawu: umshini wokugcwalisa i-tube othomathikhi ohlangothini lwangaphakathi lwe-tube luchithwa ukushisa okushisa, khona-ke ithubhu iboshwe nge-clamp ukuze kuzuzwe umphumela wokuvala. Indlela yokushisa ingahlukaniswa ngokushisa kwangaphakathi nokushisa kwangaphandle. Iningi lendlela yomshini wokugcwalisa ishubhu ijubane eliphezulu elizenzakalelayo lokugcwalisa ishubhu, umshini wokugcwalisa ishubhu usetshenziselwa ikakhulukazi amashubhu epulasitiki namashubhu ayinhlanganisela. Ishubhu ye-laminated ABL yenqubo yokupakisha ishubhu
3. Ukuvalwa kwe-high-frequency sealing, umshini wokugcwalisa i-tube, ukusebenza kokuvala kusetshenziswa ubuchwepheshe be-high frequency (HF), ikakhulukazi kuhilela i-oscillator ene-high-frequency oscillator eguqula amandla kagesi abe amandla kazibuthe we-high-frequency, kanye nokushisisa izinto zomsila weshubhu ngokushisa. ekhiqizwa ukungeniswa kwe-electromagnetic, indlela yokucindezela ukuyenza ishiselwe ngaphansi kwengcindezi ephezulu
4. Ukubekwa uphawu ngomshini: umshini wokugcwalisa ishubhu usetshenziselwa ikakhulukazi ukuvalwa kweshubhu ye-aluminium, engafinyelela ukugoqa oku-1, ukugoqa oku-3, nokutywinwa ka-5 uma ungazikhethela.
Umsebenzi wenqubo yokuvala umshini wokugcwalisa umshini wokugcwalisa umshini we-F. Tube, kungani kufanele ube ne-tube filler:
1. Ukubekwa uphawu: Inhloso enkulu yomshini wokugcwalisa ishubhu ukuqinisekisa ukuthi izinto ezisephaketheni ngeke zivuze. Ngosayizi oqondile wekephu yomsila kanye nobuchwepheshe bokufaka, isicwenga seshubhu singaqinisekisa ukuthi ukugcwaliswa kweshubhu nokubeka uphawu kunomsebenzi omuhle wokuvala. Ngokuvamile, ingahlanganiswa ku-1-3 kg yokuhlolwa kwengcindezi.
2. Ukuzihlukanisa: Ishubhu elivaliwe lingakwazi ukuhlukanisa ngokuphumelelayo ukuhlasela kwezinto zangaphandle ezifana nomoya, umswakama kanye namagciwane, ukuvikela izinto ezisephaketheni ekungcoleni, futhi andise impilo yeshalofu.
3. I-Aesthetics: Idizayini yesivalo somsila kanye nenqubo yokuvala ingaqinisekisa ukubukeka okuhle nokuhle kwephakeji yeshubhu le-aluminium, futhi kuthuthukise isithombe sonke somkhiqizo.
G .Indlela yokuvala yomsila weshubhu wepulasitiki we-ABL LEISTER umoya oshisayo VS Ijeneretha yefrikhwensi ephezulu
Emhlabeni, okwamanje ku-ABL yepulasitiki kunezindlela ezimbili zabakhiqizi bemishini yokugcwalisa amashubhu
- imishini eminingi yokugcwalisa amashubhuimboni uthanda ukuba nayoLEISTERyokushisisa imisila yeshubhu njengoba inamaphuzu athile athuthukile
Isimiso sobuchwepheshe sokushisisa kwangaphakathi sishisisa ingaphakathi lepayipi ngenkathi kupholisa ingaphandle lepayipi, okuvumela ukuphrinta ku-hose seal. Isistimu entsha yokushisa komoya oshisayo ingalawula ngokunembile izinga lokushisa lokuvala, ivikele ingxenye yepayipi enyatheliswe kahle, igweme "indlebe" ye-hose, futhi iqinisekise ukuhlanzeka nokuphelela kwepayipi.
2. Isistimu yokushisisa komoya oshisayo isebenzisa izingxenye zokushisa ukushisa igesi engenayo futhi isebenzisa igesi yokukhipha umoya ukupholisa ingaphandle lesistimu. Lo mklamo ungasindisa amandla futhi uvimbele ukushisa ngokweqile.
3. Izinzuzo zesistimu yilezi: ukusebenza okulula, ukushintshwa okusheshayo kwezingxenye ezicacisiwe, ukuklama okuhlanzekile okufakwe ngokugcwele, umoya oshisayo, umsindo ophansi, njll.
abakhiqizi bemishini yokugcwalisa ishubhungingathanda ukubaLEISTERto umklamoimibhobho eyodwa noma kabiliUmshini Wokugcwalisa I-Tube
2. High frequency generator sealing plastic tube esiyinhlanganisela
Isimiso kanye Nenqubo Yenkambu kagesi eshintshashintshayo enemvamisa ephezulu: Ijeneretha enemvamisa ephezulu ikhiqiza inkambu ye-electromagnetic eshintshashintshayo enemvamisa ephezulu. Lapho le nkambu kazibuthe isebenza ethekwini lepayipi lepulasitiki eliyinhlanganisela, i-polarization iyenzeka ngaphakathi kwepulasitiki, ibangele ukuthi ikhiqize ukushisa.
Ukushisisa nokuncibilika: Njengoba ukushisa kunqwabelana, imbobo yamapayipi epulasitiki iyathambisa futhi incibilike. Ngemva kokufinyelela izinga elithile lokuncibilika, ukuvala uphawu kufinyelelwa ngokucindezela kwangaphandle noma isenzo sesikhunta.
Ijeneretha ye-High-frequency generator: Njengomthombo wamandla, inikeza amandla kagesi avela kakhulu. .
Idivayisi yokushayela amandla: esetshenziselwa ukushayela izenzo zokubopha nokukhulula i-electrode ukuze kuqinisekiswe ukuzinza nokunemba kwembobo yepayipi lepulasitiki phakathi nenqubo yokuvala. Umphumela omuhle wokuvala: Njengoba imbobo yamapayipi epulasitiki incibilika futhi ivalwe ngaphansi kwezinga lokushisa eliphezulu nokucindezela okukhulu, umphumela wayo wokuvala unokwethenjelwa kakhulu.
Kungani Khethawethuumshini wokugcwalisa i-tube
I-Zhitong ingomunye wabakhiqizi bemishini yokugcwalisa ishubhu ehamba phambiliIminyaka engu-15 igxileimishini yokugcwalisa amashubhuiumenzi womshini wokugcwalisa ishubhuukuthuthukiswa komklamo kanye nenkampani yokuthengisa egxile kakhuluImishini yokugcwalisa ishubhu yokuxubha ishubhu ye-High-Speed Tube futhi inikeza izixazululo zokupakisha zamakhasimende ethu
njengabakhiqizi bemishini yokugcwalisa ishubhu, imishini yethu iyatholakala ukuphatha insimbi, ipulasitiki, i-aluminium kanye ne-laminateI-ABLithubhu,imishini yokugcwalisa amashubhu iyatholakalayokupakishaizinhlobo ezahlukene zemikhiqizo ye-viscosity efanaUkudla, imithi yesiphuzo, izimonyo, amakhemikhalinjalonjalo. abakhiqiziyakhelwe iLawulakwaholelangeehlakaniphileI-PLCnosayizi omkhulutouch screen panel ukuze utholekangconoukusebenza.
umshini wokugcwalisa i-tubesebenza high definition kanye nesinqumo esiphezulu sesikrini sokuthintafuthiI-PLC,Isistimu yokulawula ehlelekayo iyasebenza, Ilula, Inembile, Iqinile
- umshini wokugcwalisa i-tubeunayocompactedukuklama, ukulayishwa kweshubhu okuzenzakalelayo, ukufakwa kweshubhu, ukucindezela ishubhu, ukugcwalisa, ukuvala uphawu nokufaka ikhodi kuqediwe ngesinyathelo esisodwa. Ingxenye yokudlulisela ivalwe ngokugcwelengaphansi komshini.
- Ingxenye yomshini wokugcwalisa umshini we-Tube isebenzisa isakhiwo esivalwe ngokugcwele. Isihlukanisi esinembe kakhulu ne-servo motor drive .isigcwalisiindawo yokupakisha ihlanzekile futhi ihlanzekile
- umshini wokugcwalisa ishubhu othomathikhi, umsebenzi we-tukuhlonza ube ukuwasha kanye nokuphakela uphawu, ukugcwalisa, ukugoqa, ukuvala, ukuphrinta ikhodi kanye nokukhishwa komkhiqizo oqediwe konke kwenziwa ngokuzenzakalelayo.-uhlelo lokulawula.
- Ukuhlanza i-self-nitrogenithubhuumsebenzi, ukulethwaithubhukanye nengcindeziithubhuzonke zisebenzisa izingxenye ze-pneumatic ezingenisiwe ukuqinisekisa ukusebenza okunembile, okuthembekile nomsindo ophansi.
- Umshini wokugcwalisa amashubhu ozenzakalelayokwamukelweIsifaki sesithombe sikagesi saseJalimane esigulayo ukuze sifinyelele ukulungiswa kokuchezuka okuzenzakalelayofuthi umshini ungathola ishubhuukubekezelela isikhundla 0.1mm
- Ukulungiswa okulula nokudilizwa. All tube izinto zokuxhumana ezamukelweIkhwalithi ephezulu ye-SS316 futhi ihlangabezana nezidingo zokuklama kwe-GMP
Isigcwalisi SenziweI-heater ye-Leister ehlakaniphileehlakaniphileukulawula izinga lokushisai-ler kanye ne-chiller encaneUkupholisa uhlelo kwenzabukubukeka kwe-est sealing tube
- Idizayini ye-Sanitary quick clamp. Iqinisekisa ukuhlanzwa kalula komshini
- ukuxhumanaimpahla ingxenyeimpahla yenziweikhwalithi ephezulu316L insimbi engagqwali, ehlanzekile, ehlanzekile futhi ehambisana ne-GMP yokwenziwa kwemithirs.
- Futhi ukugcwaliswa kwenziwa kuphela ngamashubhu ondliwe. Ukuvikelwa kokulayisha ngokweqileokweumshini wokugcwalisa i-tube
- Ifakwe idivayisi yokuphepha ye-alamu ukuze kuqinisekiswe ukuphepha kwabasebenzi kanye nokuxazulula izinkinga ngokushesha
Isikhathi sokuthumela: Dec-12-2024
