Umshini wokugcwalisa i-tube uwumshini wokupakisha obaluleke kakhulu esikhathini sezimboni zanamuhla. Isetshenziswa kakhulu ezimbonini zezimonyo, zokudla, ezemithi nezinye. Inqubo yokuvala ibaluleke kakhulu. Uma umphumela womsila wokuvala ungemuhle, uzodala umonakalo omkhulu ekuphepheni nasezingeni lomkhiqizo, ngaleyo ndlela kulethe ingozi enkulu kubathengi. Ukuqinisekisa umphumela wokuvala uphawu lomsila wokugcwalisa, izici ezilandelayo zingacatshangelwa futhi zisetshenziswe:
1. Izingxenye zokushisa eziyinhloko zomshini wokugcwalisa i-tube zikhethiwe. Amakhasimende amaningi emakethe asebenzisa izibhamu zomoya zokushisa zangaphakathi zase-Swiss Leister, futhi anikeza kuqala amamodeli anokuhleleka okuzimele, anemba ngokunemba okungu-±0.1 Celsius.
2. Ukufakwa kwamapayipi okuvala isibhamu somoya oshisayo kwenziwa ngezingxenye zethusi ezisezingeni eliphezulu nezisezingeni eliphezulu, futhi zicutshungulwa ngamathuluzi omshini we-CNC anokunemba okuphezulu. Qinisekisa ukunemba kokucubungula.
3. Sebenzisa isiqandisi esizimele ukuze unikeze okupholisayo emshinini wokugcwalisa amashubhu epulasitiki kanye nomshini wokuvala ukuze uqinisekise izinga lokushisa eliqhubekayo. Isipholile sipholisa isibhamu somoya oshisayo ngengcindezi engaguquki kanye nezinga lokugeleza ukuze kuzuzwe umphumela wokupholisa ongcono kakhulu.
Tube umshini wokugcwalisa i-Technical Parameters
| Model no | Nf-40 | NF-60 | NF-80 | NF-120 | NF-150 | I-LFC4002 |
| I-tube material | Amashubhu e-aluminium epulasitiki.inhlanganiselaI-ABLamashubhu laminate | |||||
| Station no | 9 | 9 | 12 | 36 | 42 | 118 |
| Ububanzi beshubhu | φ13-φ50 mm | |||||
| Ubude beshubhu(mm) | 50-210iyalungiseka | |||||
| imikhiqizo ye-viscous | Viscosity ngaphansi100000cpcream ijeli yokugcoba inhlama yokuxubha inhlama yesoso yokudlafuthiimithi, amakhemikhali nsuku zonke, amakhemikhali amahle | |||||
| umthamo(mm) | 5-210ml iyalungiseka | |||||
| Fumthamo ogulayo(uyazikhethela) | A:6-60ml, B:10-120ml, C:25-250ml, D:50-500ml (Ikhasimende lenziwe latholakala) | |||||
| Ukugcwalisa ukunemba | ≤±1％ | ≤±0.5％ | ||||
| amashubhu ngomzuzu | 40 | 60 | 80 | 120 | 150 | 300 |
| Ivolumu yeHopper: | 30 litre | 40 litre | 45 litre | 50 litre | 70 litre | |
| ukulethwa komoya | 0.55-0.65Mpa30m3/min | 40m3/min | 550m3/min | |||
| amandla emoto | 2Kw(380V/220V 50Hz) | 3 kw | 5 kw | 10KW | ||
| amandla okushisa | 3kw | 6 kw | 12KW | |||
| usayizi(mm) | 1200×800×1200mm | 2620×1020×1980 | 2720×1020×1980 | 3020×110×1980 | 3220×140×2200 | |
| isisindo (kg) | 600 | 1000 | 1300 | 1800 | 4000 | |
一,1. Ukulungiswa kwenqubo ukuze kuqinisekiswe umphumela wokuvala
Izinga lokushisa liyisici sokuqala esithinta ukuqina kokufakwa uphawu kwemishini yokugcwalisa ishubhu. Umshini wokugcwalisa amashubhu epulasitiki kanye nomshini wokuvala wamukela ukushisa kwangaphakathi nokubeka uphawu. Ngokusobala, izinga lokushisa eliphansi kakhulu lizobangela ukuthi izinto zemisila yeshubhu zingancibiliki ngokuphelele, futhi umsila weshubhu awukwazi ukuhlangana ngesikhathi sokufakwa uphawu komshini, kodwa izinga lokushisa eliphakeme kakhulu lingase libangele ukuthi izinto zepulasitiki zokuvala zincibilike ngokweqile, kubangele ukuwohloka, ukuncipha, njll. , okubangela ukuvuza komphumela wokuvala.
Lungisa izinga lokushisa le-heater yangaphakathi isinyathelo ngesinyathelo ngokuya ngohlobo nokushuba kwezinto zokuvala. Ngokuvamile, ungaqala ebangeni lokushisa eliphansi kakhulu elinconywe umphakeli wamashubhu, futhi ulungise ububanzi ngo-5~10℃ eac.h isikhathi, bese wenza ukuhlolwa kokuvala, bheka umphumela wokuvala, hlola ukumelana nengcindezi ngokusebenzisa igeji yokucindezela, futhi ukurekhode kuze kutholakale izinga lokushisa elingcono kakhulu.
I-Investigation2.Ukusethwa kwepharamitha ye-Bonding
Ingcindezi efanele yokubopha ingenza izinto endaweni yokuvala zilingane ngokuqinile futhi ziqinisekise umphumela wokuvala. Lapho ingcindezi inganele, kungase kube negebe ezintweni zomsila we-tube futhi ayikwazi ukwakha isibopho esiqinile; ukucindezela okukhulu kungalimaza into yokuvala noma kubangele ukuguquguquka okungalingani kokuvala.
Isixazululo: Bheka ukuthi ingcindezi yomoya ocindezelwe yomshini wokugcwalisa ingaphakathi kwebanga elishiwo, hlola futhi ulungise insiza, lungisa ingcindezi ngokuya ngezimpawu zezinto zokubeka uphawu kanye nokucaciswa kosayizi weshubhu lomshini wokujiya ngobubanzi phakathi, ukwandisa noma wehlise ingcindezi ebangeni elincane (elifana no-0.1~0.2MPa) ngesikhathi sokulungiswa, bese wenza ukuhlolwa kokuvala ukuze uhlole ukuqina kokuvala. Ngesikhathi esifanayo, hlola ukuhambisana kosayizi we-batch tube.
Uphenyo3, ukusethwa kwesikhathi sokubopha:
Uma isikhathi sokuvalwa kwesibopho sisifushane kakhulu, impahla yemisila yeshubhu ingase ingahlanganiswa ngokugcwele ngaphambi kokuba inqubo yokuvala iqedwe; uma isikhathi sokuvala siside kakhulu, singase sibe nomthelela omubi ezintweni zokuvala.
Isixazululo: Lungisa isikhathi sokuvala ngokuhambisana nokusebenza kwempahla kanye nezidingo zempahla yokuvala. Uma kungokokuqala ukulungisa iphutha, ungaqala kusukela esikhathini esiyinkomba esihlinzekwe umphakeli wezinto ezibonakalayo, futhi wandise noma wehlise isikhathi ngokufanele ngokomphumela wokuvala, ngebanga ngalinye lokulungiswa lingaba isekhondi elingu-0.5~1, kuze kube yilapho ukuvala kuvaliwe. iqinile futhi ibukeka kahle.
二,Ukugcinwa nokuhlolwa kwemishini yokugcwalisa amashubhu
1. Ukuhlolwa nokushintshwa kwesikhunta esivala umsila:
Uphenyo, ingxenye yokuvala umoya oshisayo ingase igqokwe ngemva kokusetshenziswa isikhathi eside, okuholela ekumiseni okungavamile kokuvala umsila noma ingcindezi yokuvala umsila engalingani.
Isixazululo: Njalo hlola ukuguga kwengxenye yokuvala umoya oshisayo. Uma ukuklwebheka, ama-dents noma ukuguga engxenyeni ethile kudlula umkhawulo othile, isikhunta kufanele sishintshwe ngesikhathi.
2. Ukuhlolwa nokushintshwa kwesici sokushisa:
Ukwehluleka kwengxenye yesibhamu somoya oshisayo noma uhlelo lokushisisa lungabangela ukushisa okungalingani kwengxenye yokuvala umsila, ukuze izinto zokuvala umsila zingancibiliki ngokuphelele.
Isixazululo: Hlola ukuthi i-elementi yomoya oshisayo yonakele, i-short-circuited noma ayixhumani kahle. Sebenzisa amathuluzi okuthola (afana ne-multimeter) ukuze uthole ukuthi ingabe inani lokumelana lesici sokushisisa lingaphakathi kwebanga elivamile. Uma i-elementi yonakele, sicela uyishintshe ufake into yokushisisa yemodeli efanayo ngokushesha.
3. Ukuhlanzwa kwemishini nokugcotshwa:
Lapho Imishini Yokugcwalisa I-Tube isebenza, ngenxa yokusebenza isikhathi eside, ezinye izinto zingase zihlale ezingxenyeni zokuvala umsila, okudingeka zihlanzwe ngesandla ngokushesha. Lezi zinsalela zizothinta ikhwalithi yokuvala umsila.
Isixazululo: Ngokuya ngebhukwana lemiyalo ye-Tube Filling Machine, gcoba njalo izingxenye zokudlulisela ezifanele futhi usebenzise okothambisa okufanele. Ngesikhathi esifanayo, hlanza njalo izinsalela ekugcineni kokuvala ukuze uqinisekise ukuhlanzeka kokuphela kokuvala.
三,Khetha impahla efanelekile yamashubhu epulasitiki,
1. Ukukhetha impahla yeshubhu:
Izinga kanye nezici zezinto ezihlukahlukene zepulasitiki zinomthelela omkhulu ekuqineni komsila wokuvala. Uma izinto zokuvala kanye nefomula kungenangqondo, ukuhlanzeka akwanele noma kukhona ukungcola, ukuvala uphawu ngeke kuzinzile.
Isixazululo: Khetha izinto ezithembekile zokuvala uphawu ukuze uqinisekise ukuthi ziyahlangabezana nezidingo zokukhiqiza
2. Ukukhetha ukucaciswa kosayizi weshubhu:
Izinto ezibonakalayo, usayizi, ukushelela kwendawo nezinye izici zeshubhu kungase kuthinte umphumela wokuvala. Isibonelo, indawo engaphezulu yeshubhu ingase ibangele ukuthi impahla yokuvala ingabambeleli ngokulinganayo, ngaleyo ndlela ithinte ukusebenza kokuvala.
Isixazululo: Khetha amashubhu afanelekile ukuze uqinisekise ukuthi ukunemba kwawo kobukhulu kanye nekhwalithi yendawo engaphezulu kuyahlangabezana nezidingo. Kumashubhu anezindawo ezimahhadlahhadla, ukwelapha ngaphambi kwesikhathi njengokugaya nokuhlanza kungabhekwa njengokuthuthukisa umphumela wokuvala. Lapho ukhetha izinto zokwakha, kuyadingeka ukuthola izici zezinto zokwakha futhi wenze izivivinyo eziningi.
Izinga lokushisa lokulawulwa kwemvelo kanye nomswakama, liqaphe futhi likubeke esimweni
Ukushintsha kwezinga lokushisa elizungezile kanye nomswakama kungase kuthinte izici ezibonakalayo zempahla yokuvala futhi kukhiqize imiphumela ehlukene emisileni yokuvala. Isibonelo, uma ithubhu isendaweni enomswakama ophezulu, izinto zokuvala zingase zibambe umswakama omningi, ozothinta umphumela wayo wokuncibilika nokuhlanganiswa lapho uvala umsila ekushiseni okuphezulu; izinga lokushisa eliphansi kakhulu lingenza into ibe brittle, engakwazi ukuvaleka.
Isikhathi sokuthumela: Nov-07-2024
