Yintoni umatshini wokuzalisa ityhubhu?
Umatshini wokuzalisa umbhobholuhlobo lomatshini womatshini osetyenziselwa ngokukodwa ukuzalisa izinto ezahlukeneyo (ezifana neepasti, ulwelo, i-ointments, njl. njl.) kwiityhubhu ezithambileyo. Oomatshini bokuzalisa imibhobho luhlobo lwezixhobo ezidlala indima ebalulekileyo kumashishini amaninzi. umatshini osebenza kakuhle kakhulu, uzinzo kunye nokuthembeka koomatshini benza umatshini wokuzalisa iTube umatshini okhethwayo kwishishini lokupakisha ityhubhu ethambileyo.
Oomatshini bokuzalisa imibhobhoisetyenziswa kakhulu kwizithambiso, amayeza, ukutya, imichiza yemihla ngemihla kunye namanye amashishini. Oomatshini banokuzalisa uhlobo oluthile lwemathiriyeli kwinkqubo yetyhubhu ethambileyo. Oomatshini banokuphucula kakhulu ukusebenza kakuhle kwemveliso kunye nokunciphisa iindleko zabasebenzi. Ngelo xesha, oomatshini banokuqinisekisa ukuzinza kunye nokuhambelana komgangatho wemveliso.
A.Ncamathelisa iimveliso: Umatshini wokuzalisa umbhobho ozenzekelayo unokupakisha izimonyo ezifana ne-cream cream, i-eye cream, i-lipstick, njl., kunye namafutha kunye nama-creams kumayeza kwiibhubhu ngokuzenzekelayo, emva koko utywine imisila yetyhubhu. Iimveliso ezinjalo zihlala zine-viscosity ethile kwaye zifuna inkqubo yokulinganisa echanekileyo kunye nenkqubo yokuzalisa ezinzile.
B.Iimveliso zolwelo:oomatshini bokuzalisa ityhubhu banokuzalisa iimveliso zolwelo. Iimveliso zolwelo zinolwelo olomeleleyo, kodwa oomatshini bokuzalisa banokuziphatha. Umzekelo, ezinye izinto zokuthambisa ezingamanzi, izisombululo zamayeza okanye izinongo zokutya. Xa ugcwalisa iimveliso kwiibhubhu, oomatshini baya kusebenzisa uyilo olukhethekileyo ukuqinisekisa ukuchaneka kwesixhobo sokudosa kunye nokuzinza kokuzaliswa..··
C.Izinto ezibonakalayo:umatshini wokuzalisa ityhubhu unokuzalisa i-glues ethile, i-adhesives okanye i-high-viscosity food sauces, njl. Ezi zixhobo zinzima kakhulu kwinkqubo yokuzalisa, kodwa ngokulungelelanisa iiparitha zoomatshini kunye noqwalaselo, umfaki ityhubhu usengakwazi ukufikelela ngokufanelekileyo nangokuchanekileyo ukuzaliswa.
2. Ezinye izixhobo:oomatshini bokuzalisa ityhubhu banokusingatha ukongeza kwi-pastes eqhelekileyo, i-liquids kunye nezinto ezibonakalayo ezikhankanywe ngasentla, oomatshini banokuthi balungelelaniswe ngokweemfuno ezithile zokuzalisa ezinye iintlobo zezinto. Ngokomzekelo, ezinye iipowders ezikhethekileyo, iigranules okanye imixube, njl.
Inzuzo yomatshini wokuzalisa ityhubhu ngokuzenzekelayo kukuba iyakwazi ukulungelelanisa neemfuno zokuzaliswa ngokuzenzekelayo kwi-tube yezinto ezahlukeneyo kunye neemveliso, kwaye ngexesha elifanayo, umatshini unokubonelela ngokuzalisa ngokufanelekileyo, okuzinzileyo kunye nokuthembekileyo kunye nenkqubo yokutywinwa. Ngokuzalisa ngokuchanekileyo isixhobo sokulinganisa i-metering kunye nokusebenza ngokuzenzekelayo, umatshini wokuzalisa ityhubhu unokuqinisekisa umlinganiselo ofanayo wezinto eziphathekayo kwi-tube nganye, ngaloo ndlela uqinisekisa ukuzinza kunye nokuhambelana kokuzaliswa kunye nokutywinwa komgangatho.
A.Ityhubhu ehlanganisiweyo yeplastiki yeAluminiyam (ABL)
I-aluminiyam-iplastiki ye-composite ityhubhu yi-package container eyenziwe nge-aluminium foil kunye nefilimu yeplastiki ngokusebenzisa i-co-extrusion kunye nenkqubo edibeneyo, kwaye emva koko icutshungulwe ibe ityhubhu ngumatshini okhethekileyo wokwenza ityhubhu. Ubume bayo obuqhelekileyo yi-PE/PE+EAA/AL/PE+EAA/PE. I-Aluminiyam-iplastiki edibeneyo ityhubhu isetyenziselwa ukupakisha izimonyo ezineemfuno eziphezulu zococeko kunye neempawu zokuthintela. Uluhlu lwalo lomqobo ngokuqhelekileyo luyi-aluminium foil, kunye nepropati yokuthintela kwayo ixhomekeke kwiqondo le-pinhole ye-aluminium foil. Ngophuculo oluqhubekayo lweteknoloji, ubukhulu be-aluminium foil barrier layer kwi-aluminium-plastic composite hose iye yancitshiswa ukusuka kwi-40μm yendabuko ukuya kwi-12μm, okanye i-9μm, egcina kakhulu izibonelelo.
Okwangoku, ngokwezixhobo zokubumba ityhubhu, iityhubhu zinokwahlulwa ngokufanelekileyo ngokwamacandelo alandelayo kwiimarike.
A, ityhubhu edibeneyo yeplastiki yonke
Onke amacandelo eplastiki ahlulwe abe ziindidi ezimbini: yonke i-hose yeplastiki engenamqobo ehlanganisiweyo kunye ne-hose ye-plastic barrier composite hose. Yonke i-hose ye-plastic non-barrier composite hose isetyenziselwa ukupakisha izimonyo ezikhawulezayo ezisezantsi; I-tube ehlanganisiweyo yesithintelo seplastiki inemithungo esecaleni ngexesha lokwenziwa kwetyhubhu, ngoko ke iqhele ukusetyenziselwa ukupakisha izithambiso eziphakathi nezisezantsi. Uluhlu lwezithintelo lunokuba yinto edibeneyo ye-multi-layer composite equkethe i-EVOH, i-PVDC, i-oxide-coated PET, njl.
B, ityhubhu yePlastiki ye-extrusion
I-tube yeplastiki ye-co-extrusion yityhubhu ene-multi-layer structure eyenziwe ngokukhupha izinto ezimbini okanye ngaphezulu ezahlukeneyo zeplastiki ngexesha elifanayo ngokusebenzisa iteknoloji ye-co-extrusion. Le hose idibanisa iimpawu zezixhobo ezininzi, ezifana nokuchasana nokushisa, ukuchasana nokubanda, ukuxhathisa ukubola kweekhemikhali, njl., Ngaloo ndlela kuphuculwe ukusebenza ngokubanzi kombhobho.
C. ityhubhu ye-aluminium ecocekileyo
Izinto ze-aluminium zikhutshwe nge-extruder ukwenza ityhubhu yesimo esifunwayo kunye nobukhulu.
Iidamitha zemibhobho eqhelekileyo kunye nobuchule betyhubhu eqhelekileyo kwimarike
Ubungakanani betyhubhu ngokwedayamitha: Φ13, Φ16, Φ19, Φ22, Φ25, Φ28, Φ30, Φ33, Φ35, Φ38, Φ40, Φ45, Φ50, Φ55, Φ60
Umbhobho wokuzalisa umthamo:3G,5G,8G,10G,15G,20G,25G,30G,35G,40G,45G,50G,60G,80G,100G,110G,120G,130G,150G,180G,200G2,5
1.Qinisekisa uhlobo lwemveliso oceba ukuyizalisa
Njengoko kukho imveliso emininzi inokusebenzisa umatshini wokuzalisa ityhubhu, njengamafutha, i-creams, i-gels, kunye ne-lotions yamachiza e-liquid, iziseko, i-lipstick, kunye ne-serum condiments, i-sauces, isasazeka, ngoko ke kubalulekile ukuqonda ukuba luhlobo luni lwezinto ezifunekayo gcwaliswa ngaphambi kokuba ukhethe umatshini wokuzalisa ityhubhu. kungcono yazi imveliso yakho Viscosity kunye Specific Gravity.
Okwangoku , kwiimarike , kukho umatshini wokuzalisa uhlobo oluthile olusekelwe kwisantya sokuzalisa ityhubhu
Oomatshini bokuzalisa ityhubhu yesantya esiphakathi:Umatshini wokuzalisa ufanelekile kwimveliso ephakathi
. I-1.Inokuqinisekisa ukusebenza kakuhle kwemveliso ngelixa igcina ukuguquguquka okuphezulu kunye nokulungelelanisa. Ngokubanzi,
Kusetyenziswa imibhobho emi-2 yokuzalisa ityhubhu, kwaye umatshini wamkela ipleyiti ejikelezayo okanye uyilo lwe-linear drive, esetyenziswa ikakhulu kumashishini aphakathi.
.3 Umthamo wokufakela umalunga ne-80-150 yokuzaliswa ityhubhu ngomzuzu
Umatshini wokuzalisa umbhobho okhawulezayo:Yenzelwe imveliso yobuninzi,
1.umatshini ngokuqhelekileyo uyilelwe ukugcwalisa imilomo malunga 3.4 6 ukuya 8 imilomo. Umatshini kufuneka amkele uyilo lomtya, uyilo olupheleleyo lwe-servo drive.
2, Umthamo wokuzalisa malunga ne-150-360 yokuzaliswa kwebhubhu ngomzuzu, kunye nesantya esiphezulu kakhulu sokuvelisa. , inokuphucula kakhulu ukusebenza kakuhle kwemveliso,
I-3.ingxolo yomatshini iphantsi kakhulu, kodwa kunokubakho iimfuno ezithile kwiinkcazo kunye nezixhobo zeetyhubhu
Low umatshini wokuzalisa ityhubhu yesantya:
I-1.Ifanelekile kwimveliso encinci ye-batch okanye indawo yebhubhoratri, umthamo wesantya sokuzalisa uyacotha,
2.ngokubanzi yamkela uyilo lokuzalisa umbhobho kodwa ukusebenza komatshini kubhetyebhetye, kufanelekile kwiintlobo ezahlukeneyo zeetyhubhu,
3.isantya simalunga nama-20----60 ityhubhu yokuzaliswa ngomzuzu, ikakhulu isetyenziselwa amashishini amancinci.
Kukho iintlobo ezininzi zezinto ityhubhu kwimarike, ikakhulu aluminiyam-yeplastiki composite Tube, yonke-iplastiki composite ityhubhu, iplastiki co-extruded ityhubhu. Unokujonga ukufudumeza kwangaphakathi, i-ultrasonic kunye ne-high-frequency technology yokutywinwa. ityhubhu ye-aluminiyam ecocekileyo kufuneka ithathele ingqalelo iinxalenye zesenzo soomatshini sokutywina imisila
umthamo wokuzalisa ityhubhu uya kumisela inkqubo yokuzalisa idosi yokucwangciswa komatshini wokuzalisa ityhubhu. filler kwimarike yokuzalisa umthamo. Ukuzalisa inkqubo ye-dosing yokuzalisa umthamo kunye nokuchaneka kunqume umgangatho womatshini wokuzalisa ityhubhu
| Ukuzalisa uluhlu | Ukuzalisa umthamo | Idayamitha yepiston |
| 1-5ml | 16mm | |
| 5-25ml | 30mm | |
| 25-40 ml | 38mm | |
| 40-100ml | 45mm | |
| 100-200ml | 60mm |
Ngomthamo othile wokuzalisa ityhubhu ngaphezulu kwe-200ml inkqubo yedosi kufuneka yenziwe ngokwezifiso koomatshini bokuzalisa ityhubhu.
Ubume bokutywinwa komatshini wokuzalisa ityhubhu unokwenziwa ngokwezifiso ngokweemfuno ezahlukeneyo zemveliso kunye neemfuno zoyilo. Iimilo zokutywinwa eziqhelekileyo ziquka i-angle echanekileyo, ikona ejikeleziweyo (i-R angle) kunye ne-arc angle (imeko yecandelo), njl.
1.I-engile yokutywina imisila yetyhubhu yasekunene:
Kumatshini wokuzalisa ityhubhu, ukutywinwa kwe-engile ekunene yenye yeendlela zokutywina zendabuko, kwaye imilo yayo yomsila ilungile. Ukutywinwa kwe-engile ekunene kubonakala kulula, kodwa kwezinye iimeko kusenokungabi ngqukuva ngokwaneleyo kwaye kunokuziva kuqina kancinci.
I-2.Ikona ejikelezileyo (i-R kwikona) ukutywinwa komatshini wokuzalisa ityhubhu
Ukutywinwa kwikona ejikeleziweyo kubhekiselele ekuyileni umsila wetyhubhu ibe yimo engqukuva. Xa kuthelekiswa nokutywinwa komsila we-angle ekunene, ukutywinwa kwekona ejikeleziweyo kujikelezwe ngakumbi kwaye akunakulimaza izandla zakho. Ukutywinwa kwikona ejikeleziweyo kubonakala kuthambile kwaye kuphucula i-aesthetics jikelele kunye nokuvakalelwa kwemveliso.
I-engile ye-arc (imilise yecandelo) isiphelo se cap:
Ikona yeArc (emilise okwecandelo) ukutywinwa komsila yindlela eyaziwayo yokutywina umsila kumatshini wokuzalisa ityhubhu kule minyaka mibini idlulileyo. Ubume bayo bomsila bubume be-arc, bufana necandelo, kuba i-arc yekona yoyilo ikhuselekile kwaye igwema umonakalo onokwenzeka obangelwa ngamakona abukhali. Ukutywinwa komsila wekona ye-arc akukuhle nje kuphela, kodwa kuhambelana noyilo lwe-ergonomic, oluphucula amava emveliso.
Enye enye, umatshini wokuzalisa ityhubhu unokuqonda ukulungelelaniswa kweendlela ezahlukeneyo zokutywinwa, njengemigca ethe nkqo, iipateni, njl.
Iimpawu ezongezelelweyo kumatshini wokuzalisa ityhubhu:
kufuneka iityhubhu ezizicocayo, yongeza initrogen yolwelo ukukhusela ubomi bemveliso, imfuneko engenathuli kunye neentsholongwane. inkqubo yokugcwalisa ukufudumala. i-mixer ye-hopper yezinto eziphathekayo kunye nokuzaliswa kwe-press positive?
Kutheni usikhethele oomatshini bokuzalisa ityhubhu
Inkampani yaseZhitong njengenye yenkonzo yomenzi womatshini wokuzalisa ityhubhu ekhokelayo ngaphezulu kwabathengi abangama-2000 kwihlabathi kwaye sineengenelo ezininzi njengoko
a.Iteknoloji yobuchwephesha kunye namava atyebileyo
I-teknoloji ehamba phambili kwi-industry: I-Zhitong inobuchwephesha bokuzalisa kunye nokutywinwa, obunokuqinisekisa ukuchaneka okuphezulu kunye nokusebenza ngokufanelekileyo kokuzaliswa komatshini wokuzalisa ityhubhu.
b. Amava atyebileyo: Emva kweminyaka yokulima ngokunzulu kwintsimi yoShishino lokuZalisa iTube, siye saqokelela amava oshishino olutyebileyo kwaye sinokubonelela abathengi ngezisombululo ezihambelana neemfuno zabo zokuvelisa.
Ukusetyenziswa okubanzi: Umatshini wethu wokuzalisa iTube ufanelekile kumashishini amaninzi afana neyeza, ukutya, izimonyo, iikhemikhali zemihla ngemihla, njl., kwaye unokuhlangabezana neemfuno zokuzaliswa ityhubhu kunye nokutywinwa kweenkalo ezahlukeneyo kunye neemveliso ezahlukeneyo.
Iimodeli ezininzi onokuthi ukhethe kuzo: Sibonelela ngoomatshini bokuzalisa ityhubhu kwiimodeli ezahlukeneyo kunye neenkcukacha zokuhlangabezana neemfuno zemveliso yokukhutshwa kwetyhubhu eyahlukileyo kunye nezikhongozeli ezahlukeneyo zetyhubhu.
e. oomatshini bokuzalisa ityhubhu banokuchaneka okuphezulu kunye nokusebenza kakuhle
f.Sisebenzisa i-metering ephezulu kunye neenkqubo zokulawula kumatshini wokuzalisa ityhubhu ukuqinisekisa ukuba inani lokuzaliswa ngalunye lichanekile kwaye liphucula izinga lokufaneleka kwemveliso kwi-99.999%
g. Ukuveliswa ngokufanelekileyo: oomatshini bethu bokuzalisa ityhubhu banezinga eliphezulu lokuzenzekelayo, elinokuphucula kakhulu ukusebenza kwemveliso, ukunciphisa umjikelezo wokuvelisa kunye nokunciphisa iindleko zokuvelisa.
h. Izinto ezikumgangatho ophezulu: umatshini wethu wokuzalisa ityhubhu usebenzisa izixhobo ezikumgangatho ophezulu kunye namacandelo okuqinisekisa ukuzinza kunye nokuqina kwe-tube filler.
i.Ukhuseleko oluninzi lokhuseleko: Umatshini wokuzalisa ityhubhu uxhotyiswe ngezixhobo ezininzi zokukhusela ukhuseleko, ezifana nokukhuselwa komthwalo ogqithisiweyo, i-alarm ye-tubeless, ukuvala umnyango ovulekileyo kunye neminye imisebenzi yokuqinisekisa ukhuseleko kunye nokuzinza kwenkqubo yokuvelisa.
j. Uyilo olufanelekileyo lwesakhiwo: Oomatshini bokuzalisa iityhubhu banoyilo olufanelekileyo lwesakhiwo, ekulula ukulichitha kunye nokucoca, kwaye lulungele ukugcinwa kwemihla ngemihla kunye nokugcinwa koomatshini..
k. Kulula ukusebenza: umatshini wokuzalisa ityhubhu unonxibelelwano olunobuntu lomatshini, iFiller ilula kwaye ilungele ukusebenza, inciphisa ubunzima bokusebenza kunye neendleko zoqeqesho lwabasebenzi.
I-automatic tube filling machine Series uluhlu lwepharamitha.
Kumatshini wethu wokuzalisa ityhubhu. Sinobubanzi obungaphezulu kwe-10 yeemodeli zoomatshini bokukhetha abathengi. Apha dwelisa umatshini wokuzalisa ityhubhu yesantya eqhelekileyo kwireferensi yakho. sihlala sibonelela abathengi ngetekhnoloji yobuchwephesha malunga ne-tube filler
| Inombolo yomzekelo | Nf-40 | NF-60 | NF-80 | NF-120 |
| Imathiriyeli yombhobho | Iplastiki , iityhubhu ze-aluminium .i-composite ABL iityhubhu ze-laminate | |||
| Inombolo yesitishi | 9 | 9 | 12 | 36 |
| Umbhobho ububanzi | φ13-φ60 mm | |||
| Ubude betyhubhu(mm) | 50-220 adjustable | |||
| iimveliso ze-viscous | I-Viscosity engaphantsi kwe-100000cpcream yegel yokuthambisa i-toothpaste intlama yesosi yokutya kunye neyeza, imichiza yemihla ngemihla, imichiza elungileyo. | |||
| umthamo(mm) | 5-250ml ukulungiswa | |||
| Ukuzalisa umthamo (uyazikhethela) | A:6-60ml, B:10-120ml, C:25-250ml, D:50-500ml (uMthengi wenze ukuba afumaneke) | |||
| Ukuzalisa ukuchaneka | ≤±1％ | |||
| iityhubhu ngomzuzu | 20-25 | 30 | 40-75 | 80-100 |
| Umthamo weHopper: | 30litha | 40litha | 45litha | Iilitha ezingama-50 |
| unikezelo komoya | 0.55-0.65Mpa 30 m3 / min | 340 m3/mz | ||
| amandla emoto | 2Kw(380V/220V 50Hz) | 3kw | 5kw | |
| amandla okufudumeza | 3kw | 6kw | ||
| ubukhulu(mm) | 1200×800×1200mm | 2620×1020×1980 | 2720×1020×1980 | 3020×110×1980 |
| ubunzima (kg) | 600 | 800 | 1300 | 1800 |
Kutheni usikhethele oomatshini bokuzalisa ityhubhu
Inkampani yaseZhitong njengenye yenkonzo yomenzi womatshini wokuzalisa ityhubhu ekhokelayo ngaphezulu kwabathengi abangama-2000 kwihlabathi kwaye sineengenelo ezininzi njengoko
a.Iteknoloji yobuchwephesha kunye namava atyebileyo
I-teknoloji ehamba phambili kwi-industry: I-Zhitong inobuchwephesha bokuzalisa kunye nokutywinwa, obunokuqinisekisa ukuchaneka okuphezulu kunye nokusebenza ngokufanelekileyo kokuzaliswa komatshini wokuzalisa ityhubhu.
b. Amava atyebileyo: Emva kweminyaka yokulima ngokunzulu kwintsimi yoShishino lokuZalisa iTube, siye saqokelela amava oshishino olutyebileyo kwaye sinokubonelela abathengi ngezisombululo ezihambelana neemfuno zabo zokuvelisa.
Ukusetyenziswa okubanzi: Umatshini wethu wokuzalisa iTube ufanelekile kumashishini amaninzi afana neyeza, ukutya, izimonyo, iikhemikhali zemihla ngemihla, njl., kwaye unokuhlangabezana neemfuno zokuzaliswa ityhubhu kunye nokutywinwa kweenkalo ezahlukeneyo kunye neemveliso ezahlukeneyo.
Iimodeli ezininzi onokuthi ukhethe kuzo: Sibonelela ngoomatshini bokuzalisa ityhubhu kwiimodeli ezahlukeneyo kunye neenkcukacha zokuhlangabezana neemfuno zemveliso yokukhutshwa kwetyhubhu eyahlukileyo kunye nezikhongozeli ezahlukeneyo zetyhubhu.
e. oomatshini bokuzalisa ityhubhu banokuchaneka okuphezulu kunye nokusebenza kakuhle
f.Sisebenzisa i-metering ephezulu kunye neenkqubo zokulawula kumatshini wokuzalisa ityhubhu ukuqinisekisa ukuba inani lokuzaliswa ngalunye lichanekile kwaye liphucula izinga lokufaneleka kwemveliso kwi-99.999%
g. Ukuveliswa ngokufanelekileyo: oomatshini bethu bokuzalisa ityhubhu banezinga eliphezulu lokuzenzekelayo, elinokuphucula kakhulu ukusebenza kwemveliso, ukunciphisa umjikelezo wokuvelisa kunye nokunciphisa iindleko zokuvelisa.
h. Izinto ezikumgangatho ophezulu: umatshini wethu wokuzalisa ityhubhu usebenzisa izixhobo ezikumgangatho ophezulu kunye namacandelo okuqinisekisa ukuzinza kunye nokuqina kwe-tube filler.
i.Ukhuseleko oluninzi lokhuseleko: Umatshini wokuzalisa ityhubhu uxhotyiswe ngezixhobo ezininzi zokukhusela ukhuseleko, ezifana nokukhuselwa komthwalo ogqithisiweyo, i-alarm ye-tubeless, ukuvala umnyango ovulekileyo kunye neminye imisebenzi yokuqinisekisa ukhuseleko kunye nokuzinza kwenkqubo yokuvelisa.
j. Uyilo olufanelekileyo lwesakhiwo: Oomatshini bokuzalisa iityhubhu banoyilo olufanelekileyo lwesakhiwo, ekulula ukulichitha kunye nokucoca, kwaye lulungele ukugcinwa kwemihla ngemihla kunye nokugcinwa koomatshini..
k. Kulula ukusebenza: umatshini wokuzalisa ityhubhu unonxibelelwano olunobuntu lomatshini, iFiller ilula kwaye ilungele ukusebenza, inciphisa ubunzima bokusebenza kunye neendleko zoqeqesho lwabasebenzi.
