Umbhobho wokuzalisa umatshini wokuzalisa umatshini weplastiki yelaminate kunye neetyhubhu zealuminium (ukuya kuthi ga kwi-200 ppm)
0086 15800211936Ingcaciso emfutshane:
Inxalenye yolawulo lwe-elektroniki yomatshini wokuzalisa ityhubhu: yamkelwe i-12 "isikrini sokuchukumisa, isilawuli esishukumayo, kunye neeseti ezili-18 zeemoto ze-servo; umlinganiselo we-dynamic ukuya kwi-static unyukile, kwaye ingxolo enesantya esiphezulu ingaphantsi kwe-75 decibels.
oomatshini bokuzalisa ityhubhuinxalenye yothumelo: oomatshini abayilwe izikhululo ezibini zokuzalisa i-elliptical mechanism, i-alloy steel integral guide kaloliwe, i-anti-vibration ene-tube-bearing three-bearing ityhubhu yokutshixa indlela yomatshini wokuzalisa ityhubhu akukho kungcangcazela. ityhubhuoomatshini na isebenza ngesantya esiphezulu, izinzile kwaye inokwethenjelwa ngaphezu kwe-tubes ye-160 yokuzalisa ngemizuzu.
Ukwahlulwa kweendawo zeityhubhuoomatshini bokugcwalisauyilo: i-tube filler yamkelwe indawo yokuzicoca yoyilo lomatshini wokuzalisa iTube ngaphandle komtshini, iibhokisi ezimbini zetyhubhu yeebhobhosi kwelinye icala (icala lokusebenza lendawo yoMatshini lilunge ngakumbi), imisebenzi yomatshini wokuzalisa ityhubhu efana ne-semi-automatic tube loading, ngokuzenzekelayo. ukuthoba ityhubhu, ukuzaliswa kunye nokutywinwa, ukuchithwa kwetyhubhu ye-servo kunye nezinye iindawo ezihlukeneyo kwiindawo ezahlukeneyo ngokweemfuno ze-GMP. oomatshini bahlangabezana neemfuno zobunyumba.
Umatshini wokuzalisa ityhubhu owamkelwe indlela yokulayisha iTube: kunye ne-100-level laminar flow to keep bric out of machine stations double-driven flap servo-driven flap, akukho qhagamshelwano ngesandla ityhubhu, umatshini wokuzalisa ityhubhu uhlangabezana neemfuno ze-GMP sterility kunye nokuqinisekisa ukuba kukho ukungcola ngexesha lokuzaliswa kunye inkqubo yokutywina
Indlela yokwenza isalathisi:oomatshini bokuzalisa ityhubhuYila i-servo kunye neyunithi yeprogram ye-PLC njengesalathisi, iphuhlisa isofthiwe yokwahlula ukunyusa umlinganiselo we-dynamic ukuya kwi-static ratio, ukunciphisa ixesha elingatshintshiyo lokuzaliswa kunye nokutywinwa, ukuqinisekisa isantya esizinzile soomatshini. ingaphezulu kwe-160 iityhubhu / min.
Indlela yokulinganisa yomatshini wokuzalisa ityhubhu: Umatshini unemigangatho emibini yesikhululo se-servo, ulawulo lweemoto ze-servo, ukusetyenzwa kwangethuba kwengxelo yolwazi, ukulinganisa okuchanekileyo nokuthembekileyo kumatshini wokuzalisa ityhubhu.
I-Aluminiyam i-tube yokugoqa kunye nokucwenga koMshini wokuzalisa iThubhu:Isixhobo sokutywina umsila we-Tube Fill Machine sinyanzelisiwe kwaye sithe tyaba ngokuthe tye ukunciphisa uthuli, ukususa umoya ngaphakathi kwityhubhu kunye netyhubhu yokuzicoca ngaphambi kwenkqubo yokuzalisa kwaye inokongeza i-nitrogen elulwelo ukukhusela imveliso emva kokutywinwa. inkqubo, kwaye ithintele ukutshiza
Indlela yokutywina yomsila we-Aluminiyam yomatshini wokuzalisa ityhubhu: Xa utywina umsila, i-clamp egoqayo ithatha intshukumo ethe tyaba ethe tyaba, imisila yetyhubhu intle kwaye ayitsali ityhubhu phezulu emva kwenkqubo yokutywinwa. umatshini wokuzalisa ityhubhu ulungele ngokukodwa imisila ephindwe kathathu ukuqinisekisa ubude betyhubhu engaguqukiyo.
Indlela yokutywina ityhubhu edibeneyo yokutywina yomatshini wokuzalisa ityhubhu, umatshini ofakwe umoya oshushu okanye isantya esiphezulu sokusebenza, ukutywinwa kokufudumeza okuphezulu okuphuma kumazwe angaphandle kushushu ngoko nangoko imizuzwana eyi-0.1 ngomjikelo ngamnye, umoya ugcina kude kwi-ointment ngexesha lokuzalisa i-ointment .gcina imveliso egqityiweyo kude nayo. Ungcoliseko, akugcini nje ukusindisa amandla kwakhona ukutywinwa kukuqhuba ixesha, akukho mngcipheko we-oyile ewohlokayo ngakumbi, ngokuhambelana neemfuno zeGMP eziyinyumba.
Ukuzaliswa kwe-Servo yomatshini wokuzalisa ityhubhu ngokuzenzekelayo : umatshini wokuzalisa ityhubhu uthatha i-servo drive kunye ne-double-station design servo yonke i-ceramic pump filling, esebenza ngokuzenzekelayo . umatshini wokuzalisa ityhubhu ozenzekelayo owamkelwe uyilo olukhethekileyo lombhobho wokufakelwa, kwaye ityhubhu yokugquma iya ngqo kwimibhobho yokuzalisa, ngoko ke ukuchaneka kokuzalisa kuphezulu kakhulu kwaye kugcine kude ukungcola,
Ukukhutshwa kwesixhobo somatshini wokuzalisa ityhubhu ezenzekelayo:i-automatic tube filler ine-servo motor ikhupha iityhubhu zitsibe ngaphandle kwesibambi se-tuber ngokuzenzekelayo, emva koko ibeka ityhubhu kwibhanti yokuhambisa ukuthintela ukungqubana, qinisekisa nokuba isithuba, ityhubhu egqityiweyo iqhagamshele kumatshini wekhathuni. inkqubo yokupakisha elandelayo
Ukuthutha ukuthutha umatshini wokuzalisa ityhubhu ngokuzenzekelayo : Umatshini wokuzalisa i-tube adoted yezinga eliphezulu itanki ilinganiswe ukugqiba umgangatho wezinto eziphathekayo ngenzwa. Uxinzelelo lwe-insulation yombhobho ukuya kwimpompo yokuzalisa iya ngqo kwimibhobho yokuzalisa umbhobho womatshini wokuzalisa ityhubhu. Umbhobho wokusabalalisa uvulwa ngokukhawuleza ukudibanisa kwimodi yempompo yokuzalisa. ukusebenza kakuhle kwe-tube filler kuphuculwe kakhulu.
H. Ukucoca kwi-intanethi kunye nomatshini wokuzalisa i-tube yokuzalisa inzala : ukuzalisa iinxalenye kunye nemibhobho yokudibanisa yomatshini wokuzalisa ityhubhu yenzelwe ngokukodwa ukucocwa kwe-intanethi kunye nomsebenzi we-CIP wokuvala inzalo. umatshini ulawulwa nge-PLC esekwe, isigcwalisi silula, sikulungele kwaye siyasebenza, kwaye siyahlangabezana neemfuno zobu sterility. Ngenxa yoyilo loqhagamshelo olukhawulezayo, umatshini unokuqhawuka lula kwinkqubo yokuvala inzala ngaphandle komgca.
I-LFC180ABS igcwele umatshini wokuzalisa ityhubhu ye-servo ezenzekelayo
| No | Ipharamitha | izimvo | ||
| Umbhobho ubukhulu (mm) | 10 ~ 50 |
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| Ukubekwa kwamanqaku kombala (mm) | ±1.5% |
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| Ukuzalisa umthamo (ml) | 1.5-250 grams |
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| Ukuzalisa ukuchaneka (%) | ≤± 0.5-1，Ibalwe ngokusekelwe kwimveliso ye-15g, ngaphakathi kwe-± 0.1g |
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| Indlela yokutywina | Uhlobo A: ityhubhu yentsimbi | Ukujikeleza kwecala elinyeOkanye isali emilise yamacala amabini |
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| Uhlobo B: ityhubhu yeplastiki, iibhubhu ezidibeneyo | Ukutywinwa kobushushu obuphezuluUhlobo lwe-Pinhole lwangaphakathi lokutywinwa lomoya oshushu | |||
| Umthamo wemveliso (amaqhekeza/umzuzu) | Ukuzaliswa kwe-tube 130-160 ngemizuzu |
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| Imathiriyeli yetyhubhu esebenzayo | Ityhubhu yesinyithi, ityhubhu yeplastiki, ityhubhu edibeneyo |
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| Amandla okugcwalisa ityhubhu (Kw) | Uhlobo A: ityhubhu yentsimbi | 20kw |
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| Uhlobo B: umbhobho odibeneyo | 26kw |
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| ukunikezwa Amandla | I-380V 50Hz i-5-wire 3-isigaba kunye nocingo oluphantsi |
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| uxinzelelo lomoya | 0.6Mpa |
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| Ukusetyenziswa komoya ((m3/h) | Uhlobo A: ityhubhu yentsimbi | 10-20 |
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| Uhlobo B: umbhobho weplastiki, umbhobho odibeneyo | 30 |
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| Ukusetyenziswa kwamanzi (L/min) | Uhlobo B: umbhobho weplastiki, umbhobho odibeneyo | 12 | 15°C | |
| Ifom yekhonkco lokudlulisela | (Ithathwe isuka eItali) Udidi lwebhanti ye-Rebar ehambelanayo (i-servo drive) |
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| indlela yokuhambisa | Iikhamera ezininzi kunye nenkqubo ye-servo |
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| Ubunzima bubonke (Kg) | 3500 | |||
Umatshini wokuzalisa ityhubhu ye-LFC180 umatshini wokuzalisa ngokuzenzekelayo umatshini wokuzalisa ityhubhu ye-double-station ngokuzimeleyo uphuhliswe.yenziwe kwaye wenziwe yinkampani yethu ngokusekelwe kwiimodeli eziphambili zokuzaliswa kweetyhubhu zangaphandle kunye noomatshini bokutywina kunye nokudityaniswa nemfuno yehlabathi jikelele yokuzalisa iibhubhu. Umatshini omtsha wokuzalisa i-servo. Lo matshini uvalwe ngokupheleleyo kwintsimbi engenasici. i-tube filler ezenzekelayo ilungele ukuzaliswa kunye nokutywinwa kweenkcukacha ezahlukeneyo ezinyumba okanye ezingabonakaliyo kwiityhubhu ze-aluminium-plastiki kunye neetyhubhu ze-aluminium. Umyinge woyilo yi-180 yokuzaliswa ityhubhu ngomzuzu. Eyona nto iphezulu yemveliso eqhelekileyo yomatshini wokutywina ityhubhu yeplastiki yi-Speed is 120-160 tubes / minute. ukuzalisa ukuchaneka ≤± 0.5-1% ml. indlela yokutywina kukuba umbhobho we-aluminium usongwe kwaye utywinwe, ityhubhu edibeneyo ye-aluminium-plastiki ivalwe ngokufudumeza okuphezulu.
Umatshini wokuzalisa umbhobho ozenzekelayo uqulunqwe ikakhulu ngala maziko alandelayo:
Umatshini wokuzalisa umbhobho owamkela ityhubhu yokuzicoca, isixhobo sokuhambisa ityhubhu, isixhobo sokuhambisa ityhubhu ephezulu, i-tube cup servo indexing mechanism, ukulayishwa kwehopper ngokuzenzekelayo, indlela yokuzalisa i-nitrogen ngaphambi kokuzaliswa, i-servo iqhuba indlela yokuzalisa impompo ye-ceramic, indlela yokuzalisa i-nitrogen emva kokuzaliswa, kunye nokutywinwa komsila Indlela yokutywina (isali-emilise kathathu umsila okanye umoya oshushu wangaphakathi ukutywinwa komsila), khetha inkqubo yokuhlola ebonwayo, umatshini wokuphuma ityhubhu, isixhobo sokukhangela ukwaliwa kobunzima kunye nenkqubo yengxelo yolwazi xa ungazikhethela.
Oomatshini bokuzalisa iityhubhu bamkele inkqubo yokuzicoca kusetyenziswa ukuvuthela komoya ocinezelweyo kunye nokufunxa ukucoca ngaphakathi kwityhubhu. Ubunzulu bentloko evuthelayo ezantsi phantsi kwiibhubhu buyalawuleka kwaye bulungelelaniswe ngendlela ethembekileyo. oomatshini baxhotyiswe ngesixhobo soluvo ukujonga ukuba ngaba umsebenzi wenziwa. Ukuba umsebenzi awukwenziwanga, oomatshini bokuzalisa ityhubhu baya kumisa kwaye bavuse..
Umatshini wokuzalisa umbhobho unokuqhuba ityhubhu ihlolwe ngaphambi kokuzaliswa, ukuba kukho ityhubhu embi, i-alarm iyathuswa okanye umatshini uvaliwe; udonga lwangaphakathi lombhobho ofanelekileyo lucocwa/ lususwe ngokusebenzisa umoya ocociweyo okumgangatho ophezulu ukuze kususwe izinto zangaphandle, uthuli, njl. njl. Ngelo xesha, i-hood yokukhupha iyancipha ukuze icinezele isiphelo esivulekileyo sombhobho, kwaye umoya ococekileyo ukhutshwe kwisihluzo somoya ngokusebenzisa i-vacuum fan.
Khangela izinto ezinkulu zangaphandle kwi-tube kunye nokuba i-tubeis inverted, khangela ukuba ityhubhu ikhubazeke kakhulu, umatshini wokuzalisa umbhobho ozenzekelayo uvala ngokuzenzekelayo.
F. Izitishi ezimbini ze-servo benchmarking yomatshini wokuzalisa ityhubhu
Ukubekwa kwekhesa kwityhubhu yomatshini wokuzalisa ityhubhu kufuneka ilawulwe ziimotor ze-servo ezine-PLC progmmer, kwaye ukuchaneka kokumakisha kufuneka kube ngaphakathi ± 1 °; i-angle ye-cursor positioning inokulawulwa ngokubonisa idijithali kunye negalelo kwisikrini sokuthinta i-tube filler, okwenza kube lula ukulungelelanisa (usebenzisa i-photoelectricity enombala).
a. Ityhubhu yesikhululo esiphindwe kabini kunye nesiseko setyhubhu sonyuso sabelana ngeseti yokuphakamisa iilevers.
b. Ukubekwa kwekhesa kwityhubhu nganye yokugcwalisa ityhubhu, umatshini olawulwa yi-servo motor, ukuchaneka kokumakisha kufuneka kube ngaphakathi ± 1 ° ukuchaneka okuphezulu kwetyhubhu.
c. Indlela yokubeka i-tube filler kukuba indebe ye-tube iqhuba ityhubhu ye-aluminium okanye ityhubhu yeplastiki ukujikeleza ngokufanelekileyo.
d. I-angle ye-cursor positioning inokumiselwa kwaye ilawulwe ngokubonisa idijithali kunye negalelo kwi-plc programmer esekelwe kwisikrini sokuchukumisa, ekulula ukuyilungisa (usebenzisa i-photoelectricity enombala),
e. I-infrared photoelectric sensor imisela indlela echanekileyo yombhobho. Umgama osebenzayo uyahlengahlengiswa. Xa ityhubhu ingaguquki ngokuchanekileyo, uphawu olubi lombhobho lungabonakaliswa.
f. umatshini wokuzalisa umbhobho ozenzekelayo oxhotyiswe ngenzwa ukujonga ukuba ngaba umsebenzi ochanekileyo uyenziwa. Ukuba umsebenzi awenziwanga, umatshini uya kuyekwa kwaye wothuswe .
Ukuzalisa ukucwangciswa komatshini wokuzalisa ityhubhu ngokuzenzekelayo
a. Itanki ye-buffer equlethe ijeli elungisiweyo, i-ointment yokuxutywa kwamazinyo kunye nepompo yokuzalisa i-servo idityaniswe ngokufakelwa ngokukhawuleza. ukutya okuzenzekelayo;
b. I-sensor ye-ultrasonic isetyenziselwa ukujonga ngokuchanekileyo kunye nokulawula indawo ye-liquid, i-liquid ichithwa ngokuthe ngqo usebenzisa imodi yoxinzelelo kunye nemodi yokudibanisa ngokukhawuleza phantsi kwetanki ye-buffer yomshini wokuzalisa ityhubhu;
c. umatshini wokuzalisa ityhubhu ozenzekelayo wamkela impompo yokuzalisa i-ceramic eyenziwe ngobungcali.
d. Akukho ityhubhu kwaye akukho msebenzi wokuzalisa umatshini wokuzalisa ityhubhu ezenzekelayo, iiseti ezimbini ezizimeleyo zetyhubhu kwaye akukho ndlela yokuzalisa inika isiqinisekiso esiphindwe kabini sokusebenza kwetyhubhu ngokusebenza
e. Izinto eziphathekayo kunye noyilo lwezakhiwo zezixhobo zokusebenza kunye nemibhobho yokudibanisa yamkelwe SS316 umgangatho ophezulu wensimbi engenasici , kufuneka iqinisekise ukuchithwa okulula kunye nokuhlanganisana, akukho ziphelo ezifileyo, kunye nokucoca lula.
I-Smart zhitong njengomnye umenzi womatshini wokuzalisa ityhubhu kwihlabathi, inabayili abaninzi abaziingcali, abanokuyila umatshini wokuzalisa ityhubhu ozenzekelayo kunye nokwenza umatshini wokuzalisa ityhubhu unikezela ngenkonzo yomatshini wokuzalisa ityhubhu eyenziwe ngokwezifiso kunye nokuphucula inkonzo yabathengi abaphumayo.
Nceda uqhagamshelane nathi ngoncedo lwasimahla @whatspp +8615800211936
Ukuzalisa kunye nokutywina inkqubo yenkonzo yokwenza ngokwezifiso umatshini
1. Uhlalutyo lweemfuno: (i-URS) Okokuqala, umboneleli wenkonzo yokwenza ngokwezifiso uya kuba nonxibelelwano olunzulu kunye nomthengi ukuqonda iimfuno zemveliso yomthengi, iimpawu zemveliso, iimfuno zemveliso kunye nolunye ulwazi oluphambili. Ngokuhlalutya kwemfuno, qinisekisa ukuba umatshini owenziwe ngokwezifiso unokuhlangabezana neemfuno zabathengi.
2. Isicwangciso soyilo: Ngokusekelwe kwiziphumo zohlalutyo lweemfuno, umboneleli wenkonzo yokwenza ngokwezifiso uya kuphuhlisa isicwangciso esicacileyo soyilo. Isicwangciso soyilo siya kubandakanya ukwakhiwa komatshini, ukuyila inkqubo yokulawula, ukuyila inkqubo yokuhamba, njl.
3. Imveliso eyenziwe ngokwezifiso: Emva kokuba isicwangciso soyilo siqinisekiswa ngumthengi, umboneleli wenkonzo yokwenza ngokwezifiso uya kuqalisa umsebenzi wokuvelisa. Baza kusebenzisa izinto ezisemgangathweni ophezulu kunye neengxenye ngokuhambelana neemfuno zesicwangciso soyilo sokuvelisa ukuzalisa kunye nokutywinwa koomatshini abahlangabezana neemfuno zabathengi.
4. Ukufakela kunye nokulungiswa kweempazamo: Emva kokuba ukuveliswa kugqityiwe, umboneleli wenkonzo yokwenza ngokwezifiso uya kuthumela amagcisa aqeqeshiweyo kwindawo yomthengi ukuze kufakwe kunye nokulungiswa. Ngexesha lofakelo kunye nenkqubo yokugunyazisa, amagcisa aya kuqhuba uhlolo olubanzi kunye neemvavanyo kumatshini ukuqinisekisa ukuba unokusebenza ngokuqhelekileyo kwaye uhlangabezane neemfuno zokuvelisa umthengi. Ukubonelela ngeenkonzo ze-FAT kunye ne-SAT
5. Iinkonzo zoqeqesho: Ukuze kuqinisekiswe ukuba abathengi banokusebenzisa umatshini wokuzalisa kunye nokutywinwa ngokufanelekileyo, ababoneleli bethu beenkonzo ezenziwe ngokwezifiso baya kubonelela ngeenkonzo zoqeqesho (ezifana nokuchithwa kwifektri). Umxholo woqeqesho uquka iindlela zokusebenza komatshini, iindlela zokulondoloza, iindlela zokusombulula ingxaki, njl. Ngoqeqesho, abathengi banokuqonda ngcono izakhono zokusebenzisa umatshini kunye nokuphucula ukusebenza kakuhle kwemveliso).
6. Inkonzo emva kokuthengisa: Umnikezeli wethu wenkonzo olungiselelweyo uya kubonelela ngenkonzo ebanzi emva kokuthengisa. Ukuba abathengi bahlangabezana nazo naziphi na iingxaki okanye bafuna inkxaso yobugcisa ngexesha lokusetyenziswa, banokuqhagamshelana nomnikezeli wenkonzo owenziwe ngokwezifiso nangaliphi na ixesha ukufumana uncedo kunye nenkxaso ngexesha.
Indlela yokuthumela ngenqanawa: ngomthwalo kunye nomoya
Ixesha lokuhambisa: iintsuku ze-30 zokusebenza
1.Umatshini wokuzalisa iTube @360pcs/umzuzu:2. Umtshini wokuzalisa umbhobho @280cs/minute:3. Umatshini wokuzalisa umbhobho @200cs/minute4.Umatshini wokuZalisa iTube @180cs/minute:5. Umtshini wokuzalisa umbhobho @150cs/minute:6. Umtshini wokuzalisa umbhobho @120cs/minute7. Umatshini wokuZalisa umbhobho @80cs/minute8. Umatshini wokuZalisa umbhobho @60cs/minute
Umbuzo 1.Iyintoni impahla yakho yebhubhu (iplastiki, iAluminiyam, ityhubhu edibeneyo. Ityhubhu ye-Abl)
Impendulo, imathiriyeli yetyhubhu iya kubangela ukutywinwa komsila wetyhubhu indlela yomatshini wokuzalisa ityhubhu, sibonelela ngokufudumeza kwangaphakathi, ukufudumeza kwangaphandle, ukufudumeza okuphezulu, ukufudumeza kwe-ultrasonic kunye neendlela zokutywinwa komsila.
Q2, yintoni umthamo wakho wokuzalisa ityhubhu kunye nokuchaneka
Impendulo: imfuno yomthamo wokuzalisa ityhubhu iya kukhokelela ekucwangcisweni kwenkqubo yokudosa umatshini
Q3, yintoni ukulindela kwakho umthamo wemveliso
Impendulo : ufuna amaqhekeza amangaphi ngeyure. Iya kukhokelela ukuba zingaphi ii-nozzles zokuzalisa, sibonelela ngee-nozzles ezimbini ezintathu ezine ezintandathu zokuzalisa umthengi wethu kwaye imveliso inokufikelela kwi-360 pcs / ngomzuzu.
Q4, yintoni into yokuzalisa i-viscosity eguqukayo?
Impendulo: izinto zokuzalisa i-viscosity eguquguqukayo iya kubangela ukukhethwa kwenkqubo yokuzalisa, sinikezela njengokuzalisa inkqubo ye-servo, inkqubo ephezulu ye-pneumatic dosing
Q5, yintoni ubushushu bokuzalisa
Impendulo: Umahluko wokuzalisa ubushushu uya kufuna umahluko we-hopper yezinto (ezifana ne-jacket hopper, i-mixer, inkqubo yokulawula ubushushu, indawo yoxinzelelo lomoya njalo njalo)
Q6: yintoni imilo yemisila yokutywina
Impendulo : sinika imilo yomsila ekhethekileyo, iimilo eziqhelekileyo ze-3D zokutywinwa komsila
I-Q7: ngaba umatshini ufuna inkqubo ecocekileyo ye-CIP
Impendulo: Inkqubo yokucoca i-CIP ikakhulu iqukethe iitanki ze-asidi, iitanki ze-alkali, iitanki zamanzi, i-asidi egxininisiweyo kunye ne-alkali, iinkqubo zokufudumeza, iipompo ze-diaphragm, amanqanaba aphezulu kunye aphantsi kwamanzi, i-asidi ye-intanethi kunye ne-alkali concentration detectors kunye ne-PLC touch screen control systems.
Inkqubo ecocekileyo yeCip iya kudala utyalo-mali olongezelelweyo, eyona iphambili iyasebenza phantse kuko konke ukutya, isiselo kunye neefektri zamayeza zokugcwalisa ityhubhu yethu.
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