Umatshini wokuzalisa umbhobho ngumatshini wokupakisha obaluleke kakhulu kwixesha lanamhlanje loshishino. Isetyenziswa kakhulu kwizinto zokuthambisa, ukutya, amayeza kunye namanye amashishini. Inkqubo yokutywinwa ibaluleke kakhulu. Ukuba isiphumo somsila wokutywina asilungile, siya kubangela umonakalo omkhulu kukhuseleko kunye nomgangatho wemveliso, ngaloo ndlela kuzisa ingozi enkulu kubathengi. Ukuqinisekisa umphumo wokutywinwa kwetywina lomsila wokuzalisa, le miba ilandelayo inokuqwalaselwa kwaye iqhutywe:
1. Iindawo eziphambili zokufudumeza kumatshini wokuzalisa ityhubhu zikhethiweyo. Uninzi lwabathengi emarikeni basebenzisa imipu yomoya yokufudumeza yangaphakathi yaseSwitzerland Leister, kwaye banike kuqala kwiimodeli ezinokucwangciswa okuzimeleyo, ngokuchaneka kwe-± 0.1 Celsius.
2. Izixhobo zombhobho wokutywina umpu womoya oshushu zenziwe ngezixhobo zobhedu ezikumgangatho ophezulu kunye nephezulu, kwaye zicutshungulwa ngezixhobo zomatshini zeCNC ezichanekileyo. Qinisekisa ukuchaneka kokucubungula.
3. Sebenzisa ifriji ezimeleyo ukunika i-coolant kwi-tube yeplastiki yokuzalisa iityhubhu kunye nomatshini wokutywina ukuqinisekisa ubushushu obuqhubekayo. Isipholisi siwupholisa umpu womoya oshushu ngoxinzelelo olungaguqukiyo kunye nesantya sokuqukuqela ukuphumeza eyona mpembelelo ilungileyo yokupholisa.
Tube umatshini wokuzalisa Iiparamitha zobuchwephesha
| Model no | Nf-40 | NF-60 | NF-80 | NF-120 | NF-150 | LFC4002 |
| Imathiriyeli yombhobho | Iityhubhu ze-aluminium zeplastiki.indibaniselwanoABLiityhubhu laminate | |||||
| Sinombolo yetation | 9 | 9 | 12 | 36 | 42 | 118 |
| Umbhobho ubukhulu | φ13-φ50 mm | |||||
| Ubude betyhubhu(mm) | 50-210iyahlengahlengiswa | |||||
| iimveliso ze-viscous | Viscosity ngaphantsi100000cpcream ijeli yokuthambisa intlama yamazinyo intlama isosi yokutyakwayeamayeza, imichiza yemihla ngemihla, imichiza elungileyo | |||||
| umthamo(mm) | 5-210ml ehlengahlengiswayo | |||||
| Fumthamo ogulayo(ukhetho) | A:6-60ml, B:10-120ml, C:25-250ml, D:50-500ml (uMthengi wenze ukuba afumaneke) | |||||
| Ukuzalisa ukuchaneka | ≤±1％ | ≤±0.5％ | ||||
| iityhubhu ngomzuzu | 40 | 60 | 80 | 120 | 150 | 300 |
| Umthamo weHopper: | 30litha | 40litha | 45litha | Iilitha ezingama-50 | 70 ilitha | |
| unikezelo komoya | 0.55-0.65Mpa30m3/min | 40m3/min | 550m3/min | |||
| amandla emoto | 2Kw(380V/220V 50Hz) | 3kw | 5kw | 10KW | ||
| amandla okufudumeza | 3kw | 6kw | 12KW | |||
| ubukhulu(mm) | 1200×800×1200mm | 2620×1020×1980 | 2720×1020×1980 | 3020×110×1980 | 3220×140×2200 | |
| ubunzima (kg) | 600 | 1000 | 1300 | 1800 | 4000 | |
一,1. Ukulungelelaniswa kwenkqubo ukuqinisekisa umphumo wokutywinwa
Ubushushu yinto yokuqala echaphazela ukuqina kokutywinwa komatshini wokuzalisa ityhubhu. Ukuzalisa ityhubhu yeplastiki kunye nomatshini wokutywina wamkela ukufudumeza kwangaphakathi kunye nokutywinwa. Ngokucacileyo, ubushushu obuphantsi kakhulu buya kubangela ukuba izinto zemisila yetyhubhu zinganyibiliki ngokupheleleyo, kwaye umsila wetyhubhu awukwazi ukuxubha ngexesha lokutywinwa komatshini, kodwa ubushushu obuphezulu kakhulu bunokubangela ukuba izinto zeplastiki zokutywina zinyibilike ngokugqithisileyo, kubangele ukonakala, ukubhitya, njl. , ebangela ukuvuza kwesiphumo sokutywinwa.
Lungisa ubushushu be-heater yangaphakathi isinyathelo ngesinyathelo ngokohlobo kunye nobukhulu bezinto zokutywinwa. Ngokubanzi, ungaqala ukusuka kwelona qondo lobushushu lisezantsi elicetyiswa ngumboneleli wetyhubhu, kwaye uhlengahlengise uluhlu nge-5 ~ 10 ℃ each ixesha, emva koko wenze uvavanyo lokutywina, jonga isiphumo sokutywinwa, uvavanye ukuxhathisa koxinzelelo ngegeyiji yoxinzelelo, kwaye uyirekhode kude kufumaneke elona qondo lobushushu.
Investigation2.Bonding uxinzelelo parameter setup
Uxinzelelo olufanelekileyo lwebhondi lunokwenza izinto ezikwindawo yokutywina zihambelane ngokuqinileyo kwaye ziqinisekise umphumo wokutywinwa. Xa uxinzelelo lungonelanga, kunokubakho i-gap kwi-tube tail material kwaye ayikwazi ukwenza ibhondi eqinile; Uxinzelelo olugqithisileyo lungonakalisa imathiriyeli yokutywina okanye kubangele ukuguqulwa okungalinganiyo kokutywinwa.
Isisombululo: Khangela ukuba uxinzelelo lomoya olucinezelweyo lomatshini wokuzalisa lungaphakathi koluhlu oluchaziweyo, khangela kwaye ulungelelanise isixhobo, ulungelelanise uxinzelelo ngokweempawu zezinto zokutywinwa kunye neenkcukacha zobungakanani bombhobho wetyhubhu ubukhulu phakathi, ukwandisa okanye unciphise uxinzelelo kuluhlu oluncinci (olufana ne-0.1 ~ 0.2MPa) ngexesha lohlengahlengiso, kwaye emva koko uqhube uvavanyo lokutywinwa ukujonga ukuqina kokutywinwa. Kwangaxeshanye, jonga ukuhambelana kobungakanani betyhubhu.
Uphando3, ukuseta ixesha lokudibanisa:
Ukuba ixesha lokutywinwa kwe-bonding lifutshane kakhulu, i-tube tail tail material ayinakuxutywa ngokupheleleyo ngaphambi kokuba inkqubo yokutywinwa igqitywe; ukuba ixesha lokutywinwa lide kakhulu, linokuba nefuthe elibi kwizinto zokutywina.
Isisombululo: Lungisa ixesha lokutywinwa ngokuhambelana nokusebenza kwezixhobo kunye neemfuno zezinto zokutywina. Ukuba lixesha lokuqala ukulungisa ingxaki, ungaqala ukusuka kwixesha lereferensi elinikezelwe ngumthengisi wezinto eziphathekayo, kwaye wandise okanye unciphise ixesha ngokufanelekileyo ngokwesiphumo sokutywinwa, uluhlu ngalunye lohlengahlengiso malunga ne-0.5 ~ 1 yesibini, de ukutywinwa kube iqinile kwaye ibonakala ilungile.
二,Ukugcinwa nokuhlolwa koomatshini bokugcwalisa iityhubhu
1. Ukuhlolwa kunye nokutshintshwa kokungunda kokutywinwa komsila:
Uphando, indawo yokutywina yomoya oshushu inokunxitywa emva kokusetyenziswa kwexesha elide, okukhokelela kubume obungaqhelekanga bokutywinwa komsila okanye uxinzelelo olungalinganiyo lokutywinwa komsila.
Isisombululo: Jonga rhoqo ukunxiba kwenxalenye yokutywina umoya oshushu. Ukuba imikrwelo, izibonda okanye ukunxiba kwindawo engaphezulu komda othile, isikhunta kufuneka sitshintshwe ngexesha.
2. Ukuhlolwa kunye nokutshintshwa kwezinto zokufudumeza:
Ukusilela kwecandelo lompu womoya oshushu okanye inkqubo yokufudumeza kunokubangela ukufudumeza okungalinganiyo kwenxalenye yokutywinwa komsila, ukwenzela ukuba izinto zokutywina umsila zinganyibiliki ngokupheleleyo.
Isisombululo: Jonga ukuba indawo yomoya oshushu yonakele na, imfutshane okanye ayidibanisi kakuhle. Sebenzisa izixhobo zokufumanisa (ezifana ne-multimeter) ukufumanisa ukuba ixabiso lokumelana nesixhobo sokufudumeza liphakathi koluhlu oluqhelekileyo. Ukuba i-elementi yonakalisiwe, nceda uyitshintshe into yokufudumeza yemodeli efanayo ngokukhawuleza.
3. Ukucoca izixhobo kunye nokuthambisa:
Xa i-Tube Filling Machines isebenza, ngenxa yokusebenza kwexesha elide, ezinye izinto zinokuhlala kwiindawo zokutywinwa komsila, ezifuna ukucocwa ngesandla ngokukhawuleza. Ezi ntsalela ziya kuchaphazela umgangatho wokutywinwa komsila.
Isisombululo: Ngokwencwadi yemiyalelo yoMshini wokuzalisa iTube, gcoba rhoqo iindawo ezifanelekileyo zokuhambisa kwaye usebenzise izithambiso ezifanelekileyo. Ngexesha elifanayo, uhlambulule rhoqo iintsalela ekupheleni kokutywinwa ukuze uqinisekise ukucoceka kokuphela kokutywinwa.
三,Khetha izinto ezifanelekileyo ityhubhu yeplastiki,
1. Ukukhetha imathiriyeli yombhobho:
Umgangatho kunye neempawu zezinto ezahlukeneyo zeplastiki zinempembelelo enkulu ekuqineni komsila wokutywina. Ukuba izinto zokutywinwa kunye nefomula ayinangqiqo, ukucoceka akwanelanga okanye kukho ukungcola, ukutywinwa kuya kuba kungazinzi.
Isisombululo: Khetha izinto ezithembekileyo zokutywina ezisemgangathweni ukuqinisekisa ukuba ziyahlangabezana neemfuno zemveliso
2. Ukukhethwa kobungakanani betyhubhu:
Izinto eziphathekayo, ubungakanani, ukugudiswa kwendawo kunye nezinye izinto zetyhubhu zinokuchaphazela umphumo wokutywinwa. Umzekelo, indawo erhabaxa yombhobho inokubangela ukuba izinto zokutywina zingabambeleli ngokulinganayo, ngaloo ndlela zichaphazela ukusebenza kokutywinwa.
Isisombululo: Khetha iityhubhu ezifanelekileyo ukuqinisekisa ukuba ukuchaneka kobukhulu bazo kunye nomgangatho womphezulu uyahlangabezana neemfuno. Kwimibhobho eneendawo ezirhabaxa, ukunyangwa kwangaphambili njengokugaya kunye nokucoca kunokuqwalaselwa ukuphucula umphumo wokutywinwa. Xa ukhetha izinto eziphathekayo, kuyimfuneko ukufumanisa iimpawu zezixhobo kwaye uqhube iimvavanyo ezininzi.
Ulawulo lokusingqongileyo lobushushu kunye nokufuma, ukubeka iliso kunye nemeko yazo
Utshintsho kwiqondo lokushisa kunye nokufuma kunokuchaphazela iipropati ezibonakalayo zezinto zokutywina kwaye zivelise iziphumo ezahlukeneyo kwimisila yokutywina. Ngokomzekelo, ukuba ityhubhu ikwindawo yomswakama ophezulu, izinto zokutywina zinokuthatha ubuninzi bomswakama, obuya kuchaphazela ukunyibilika kwayo kunye nomphumo wokudibanisa xa utywina umsila kwiqondo lokushisa eliphezulu; iqondo lobushushu eliphantsi kakhulu linokwenza ukuba izinto zibe brittle, ezingancediyo ukutywinwa.
Ixesha lokuposa: Nov-07-2024
