Tubes Filling Machine for plastic laminate and aluminum tube(up to 320 ppm)

High Speed Tube Filling Machine conveyor chain has  overload protection is performed by an origin return precision synchronous torque limiter installed on the transmission wheel, which has a long service life. If the tube chain is stuck, the clutch is disconnected, the proximity switch is triggered, and the machine stops immediately even in the high speed running status 

High Speed Tube Filling Machine eOnline cleaning process

1. High Speed Tube Filling Machine   filling system and hopper can be automatically cleaned by the CIP station in a closed loop at the same time.

2. Before starting CIP for high Speed Tube Filling Machine, tube filler's filling nozzle is installed with a specific CIP dummy ,  cleaning liquid will be discharged from plastic tube sealing machine  through the pipeline connected to the CIP dummy cup.

3. CIP workstation (provided by the customer) provides cleaning agent to the entrance of the hopper of from High Speed Tube Filling Machine  . A spray ball is installed in the cylinder, and the spray ball sprays the cleaning agent on the inner surface of the cylinder. The plastic tube sealing machine filling system is designed according to hygienic principles, and the CIP cleaning fluid can reach all surfaces of high Speed Tube Filling Machine , pipes and instruments that come into contact with the product during plastic tube sealing machine process. Moving parts of tube filler machine that come into contact with the product during the production process, such as piston pumps, agitators, etc., will also rotate accordingly during CIP cleaning to ensure that all surfaces of the moving parts can be fully cleaned.

4. The connecting pipe for the cleaning fluid to return to the customer's CIP system  of High Speed Tube Filling Machine   (the return pump is not included in the scope of supply)

5. Plastic tube sealing machine can settup cleaning and disinfection cycles according to customer needs, and all cleaning and disinfection are configured in the CIP station

6. Parameters of high Speed Tube Filling Machine such as high speed parameter. temperature, pressure, flow rate and time of the CIP cycle can be set by the CIP station according to customer requirements.

7. The filling nozzles of the Plastic tube Filling Machine can also be quickly detached from the pump system for offline cleaning.

8.CIP traffic requires for High Speed Tube Filling Machine is 2T/H or above

High Speed Tube Filling Machine adopting robots to feed tubes (15x2 tubes taken in double rows each time, 9-12 times/minute):

According to the programmed program, high speed tube filling machine has robot takes out two rows of tubes from the fixed tube box each time, transfers them to the top of the tube cup,and then inserts them vertically into the tube cup for high speed purpose , The robot has a tube support method, and uses stainless steel to tighten the fingers. can be disassembled for cleaning and disinfection or disinfected with hydrogen peroxide spray when high speed tube filler stopped 

The grating detects whether there is a tubeleft in the robot's finger that has not been inserted into the tube cup, and activates the extubation mechanism to remove the tube from the finger, and then proceeds to take the tube.

LFC4002 High Speed Tube Filling Machine has the following advantages:

a. Control system: High Speed Tube Filling Machine adopts Siemens touch screen and Japanese Keyence motion controller, fully servo bus driven; the noise is less than 75 decibels.

b. Indexing mechanism: filling machine uses a servo system as the indexer for machine high speed run @320 tube per minutes purpose ,develops differential software to increase the dynamic to static ratio, lengthen the static time of filling and sealing, ensure that the stable speed of the Plastic Tube Filling Machine is above high speed  260pcs tube filling per minutes

 c. Cup chain guide rail: The automatic tube filling machine adopts four-station operation with four filling nozzles for high speed filling purpose, alloy steel integral guide rail, anti-vibration three-bearing tube cup holder locking mechanism when machine is at high speed running 

d. Separation of areas: plastic tube filling and sealing machine has tube self-cleaning function , robot machine tube loading, servo flap tube loading, automatic tube unloading, filling and sealing, servo tube discharging and other areas are separated according to GMP requirements.

e. tube box positioning: automatic tube filling machine adopts double-layer transportation. The tube box is transported on the upper layer, positioned on the inclined platform, and the empty box is returned on the lower layer.

f. Tube loading method: Robot or tube loading machine enters tubes, and can store 3000-4000 tubes each time.

h. Servo benchmarking: sick color mark capture signal, large torque servo rotation positioning, high speed and stability.

i. Servo filling: automatic tube filling machine adopts full-line servo drive and full ceramic pump filling, which will never wear out.

 j． Aluminum tube clamping and flattening:  clamping and flattening mechanism of the tail sealing device was originally a scissor-type clamping flattening, which can easily press air into the tube.  changed to a horizontal clamping and flattening mechanism, which is dust-free and avoids driving gas into the tube.

k. Aluminum tube tail sealing: When sealing the tube tail, the folding and clamping adopts bearing-guided horizontal linear movement (originally an arc pick-up type) movement without pulling the tube upwards. This is especially suitable for three-fold tails.

n． Discharging device: The servo ejects the four-way tube and has a rejection function.

o． Synchronous conveying: servo intermittent movement, separate trough conveying, good synchronization.

 p. Pressure hopper: adopts the quick-opening mode of the distribution pipe to connect to the filling pump.

q. Online CIP: It can be cleaned online or offline.