Automatic Filling Sealing Machine Automatic Tube Filler and Sealer

Brief Des:

1. PLC HMI touching screen panel

2. Automatic Tube Orientation and discharge

3. leading time: 25 days

4. Air supply: 0.55-0.65Mpa  50 m3/min

5. Tube material avaible : Plastic, Composite and Aluminium tube

6. Tube diameter range: φ13-φ50mm

7.The filling speed at 40pcs 60 pcs 80 pcs up to 360 per minute for more option


Product Detail

Customized process

Video

RFQ

Product Tags

Product Detall tube filler

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 tube filler ,the transmission part  is closed below the platform, safe, reliable, pollution-free;

 paste tube filling machine  part is installed in the semi-closed non-electrostatic outer frame visual cover above the platform, machine is easy to observe, operate and maintain;

 tube filler adopted PLC control, man-machine dialogue interface for easy running 

 paste tube filling machine  vane driven by CAM, fast speed, high precision;

 Slant type tube hopper , the tube mechanism is equipped with vacuum motor to  adsorption tube  device, ensure machine can  automatic tube accurately into the tube seat;

 tube filler has Photoelectric calibration workstation, high-precision probe for tube position interaction stepper motor and other control tube pattern is aligning position,

 The filling nozzle of machine is equipped with a material breaking mechanism to ensure the filling quality;

◐ Paste tube filling machine has no tube no filling function 

 The end of the end using (Leister heat gun) tube tail internal heating, external configuration cooling device and exhaust hot air

 tube filler's coding workstation will automatically print the font code on the position specified  by the coding station,

 tube filler  shear tube tail at right angles or rounded corners for choice;

◐ Automatic Tube Filling Sealing Machine High temperature and cooling temperature fault alarm function, no pipe alarm, door open shutdown, electrical overload protection

  tube filler has automatic counting and quantitative stop functions.

Technical parameter tube filler

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Model no NF-80A NF-80B
Tube material Plastic , composite tube metal  Aluminum Tube
Tube diameter φ13-φ60 φ13-φ60
Tube length(mm) 50-220 cutomizable 50-220cutomizable
capacity(mm) 5-400ml adjustable 5-400ml adjustable
Filling accuracy ≤±1% ≤±1%
output(Tube per minute) 30-70 adjustable 30-70 adjustable
air supply 0.55-0.65Mpa 0.1 m3/min
motor power 2Kw(380V/220V 50Hz) 2Kw(380V/220V 50Hz)
heating power 3Kw  
size(mm) 2620×1020×1980 2620×1020×1980
weight (kg) 2200 2200

Tube filler Advantages

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  1. High Efficiency and Productivity:
    • Tube filler automate the filling, sealing, and sometimes even labeling processes, significantly boosting production speed and output.
    • Filler reduces manual labor and errors, allows for more efficient use of resources and faster turnaround times.
  2. High-Accuracy and high efficiency
    •  precise metering systems, tube filler ensure accurate filling of each tube,  consistent product quality and meeting specified  dosage
    • tube filler  is especially important key machine  in industries like pharmaceuticals, cosmetics, and food for packing flied
  3. Hygiene and Sanitation:
    • Tube filler must be designed with stainless steel(ss 314 for material touching part and ss 304 for frame) and other materials easy to clean and maintain, complying with hygiene standards like GMP.
    • Filler helps prevent contamination during running , ensure safety and quality of the product and human
  4. Flexibility and Versatility:
    • Tube filler can accommodate different tube sizes(diamter 10-60mm), shapes(90 degree angle .round corner punching hole on tube tails)  making them suitable for a wide range  semi viscous products products.
    • tube filler can  be customized or modified and upgrade to suit specified  filling requirements and connection to other machines such as labeling,carton machine
  5. Cost-effectiveness:
    • tube filler  can save costs by reducing labor expenses, minimizing waste, and optimizing production processes.
    • high efficiency and accuracy contribute to overall cost savings and improved profitability.

 

Smart zhitong has many professional designers, who can design Tubes Filling Machine according to the actual needs of customers

Please contact us for free help @whatspp +8615800211936                    


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  • Filling and sealing machine customization service process
    1. Demand analysis: (URS) First, the customization service provider will have in-depth communication with the customer to understand the customer’s production needs, product characteristics, output requirements and other key information. Through demand analysis, ensure that the customized machine can meet the actual needs of customers.
    2. Design plan: Based on the results of the demand analysis, the customization service provider will develop a detailed design plan. The design plan will include the structural design of the machine, control system design, process flow design, etc.
    3. Customized production: After the design plan is confirmed by the customer, the customization service provider will start production work. They will use high-quality raw materials and parts in accordance with the requirements of the design plan to manufacture filling and sealing machines that meet customer needs.
    4. Installation and debugging: After production is completed, the customization service provider will send professional technicians to the customer’s site for installation and debugging. During the installation and commissioning process, technicians will conduct comprehensive inspections and tests on the machine to ensure that it can operate normally and meet the customer’s production needs. Provide FAT and SAT services
    5. Training services: In order to ensure that customers can use the filling and sealing machine proficiently, our customized service providers will also provide training services (such as debugging in the factory). The training content includes machine operation methods, maintenance methods, troubleshooting methods, etc. . Through training, customers can better master the skills of using the machine and improve production efficiency).
    6. After-sales service: Our customized service provider will also provide comprehensive after-sales service. If customers encounter any problems or need technical support during use, they can contact the customized service provider at any time to obtain timely help and support.
    Shipping method: by cargo and air
    Delivery time: 30 working days

    1.Tube Filling Machine @360 tube per mintues  2. Tube Filling Machine @280cs tube filling per minute  3. Tube Filling Machine @200 tube filling per minute  4.Tube Filling Machine @180 tube filling per minutes  5. Tube Filling Machine @150 tube per filling minute   6. Tube Filling Machine @120 tube filling per minute  7. Tube Filling Machine @80tube filling per minutes  8. Tube Filling Machine @60 tube filling per minutes 

    Q 1.What is your tube material (plastic, Aluminum, Composite tube. Abl tube)
    Answer, tube material will cause sealing tube tails method of tube filler machine, we offer internal heating, external heating, high frequency, ultrasonic heating and tail sealing methods
    Q2,what is your tube fill capacity and accuracy   
    Answer: tube filling capacity requirement will lead machine dosing system configuration
    Q3,what is your expectation output capacity  
    Answer : how many pieces do you want per hour. It will leading how many filling nozzles , we offer one two three four six filling nozzles for our customer and the output can reach 360 pcs/minute
    Q4,what is the filling material dynamic viscosity?
    Answer: the filling material dynamic viscosity will result the filling system selection , we offer such as filling servo system, high pneumatic dosing system
    Q5, what is the filling temperature
    Answer :difference filling temperature will need difference material hopper (such as jacket hopper , mixer , temperature control system ,position air pressure and so on)
    Q6: what is the sealing tails shape
    Answer : we offer special tail shape, 3D common shapes for tail sealing
    Q7: does the machine need CIP clean system 
    Answer: The CIP cleaning system mainly consists of acid tanks, alkali tanks, water tanks, concentrated acid and alkali tanks, heating systems, diaphragm pumps, high and low liquid levels, online acid and alkali concentration detectors and PLC touch screen control systems.

    Cip clean system will create extra investment , main apply in almost all food, beverage and pharmaceutical factories for our tube filler 

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