tube filler Tube Fill Machine for plastic laminate and aluminum tubes (up to 200 ppm)

Brief Des:

Electronic control part of tube filling machine

1.adopts 12-inch touch screen, motion controller, and 18 sets of servo motor drives;

2. automatic tube loading, orientation, filling and sealing, and coding for plastic tube sizes up to 200 ml

3. Suitable Tube types: Plastic/Laminated Tube Filling and Sealing and coding process

4.tube filling machine dynamic to static ratio is increased, the highest-speed noise is less than 75 decibels.

5. tube filling machine’s transmission part: double-station elliptical mechanism, alloy steel integral guide rail, anti-vibration three-bearing tube cup locking mechanism of linear tube filling machine, high-speed, stable and reliable above 200 pcs/min.

6. Multiple colors available—single/double/triple color for optional

Buying Guide

0086 15800211936

Product Detail

Customized process

Video

RFQ

Product Tags

Buying Guide

PRODUCT DETAIL

Brief Description:

Electronic control part of tube filling machinery: adopted 12"touch screen, motion controller, and 18 sets of servo motor drives; the dynamic to static ratio is increased, and the high-speed noise is less than 75 decibels.

tube filling machinery transmission part:machineery designed two filling stations elliptical mechanism, alloy steel integral guide rail, anti-vibration three-bearing tube cup locking mechanism of tube filling machinery no vibration when tube machinery is running at high speed, stable and reliable above 160 tubes filling per minutes.

Separation of areas of tube filling machinery design: tube filler adopted self-cleaning areas design for Tube Filling Machine outside the machine, two pipe tube boxes hoppers on one side ( operating side of Machine space is more convenient), tube filling machinery's functions such as semi-automatic tube loading, automatic tube lowering, filling and sealing, servo tube discharging and other areas are seperated areas in difference space according to GMP requirements. machinery meets sterility requirements。

tube filling machine adopted Tube loading method: with 100-level laminar flow to keep bric out of machine double stations servo-driven flap, no manual contact the tube , tube filling machine meets GMP sterility requirements and making sure there is cross contamination during filling and sealing process

Indexing mechanism: tube filling machinery design a servo with PLC programming unit as the indexer, develops differential software to increase the dynamic to static ratio, shorting the static time of filling and sealing, ensure the stable speed of machinery is above 160 tubes/min.

Benchmarking method of tube filling machinery: Machine has dual-station servo benchmarking, servo motor control, timely processing of information feedback, accurate and reliable benchmarking for tube filling machine

Aluminum tube clamping and flattening of Tube Fill Machine :The tail sealing device of Tube Fill Machine is clamped and flattened horizontally to reduce dust, remove air inside the tube and self-cleaning tube before filling process and can add liquid nitrogen for protect product after sealing process, and prevent splashing

Aluminum tube tail sealing method of tube filler machine: When sealing the tail, the folding clamp adopts bearing-guided horizontal linear movement, tube tails is beautiful and does not pull the tube upward after sealing process . tube filler machine is especially suitable for three-fold tails to ensure consistent tube length.

Composite tube sealing method of tube filler machine,machine adpoted hot air or high frequency for optioal, imported high-frequency heating sealing instantly heats for 0.1 seconds per cycle, the air keep away from the ointment during filling ointment .keep the finished product away from pollution , not only saves power also the sealing is processing time , there is no risk of the ointment deteriorating more ,in line with sterile GMP requirements standarding

Servo filling of automatic tube filling machine : tube filling machine adopts servo drive and double-station design servo all-ceramic pump filling, which is full automatic run .automatic machine filler will never wear out. automatic tube filling machine adopted a special insulation pipeline design, and the insulation tube goes directly to the filling nozzles, so the filling accuracy is much higher and keep away the dirty,

Discharging device of automatic tube filling machine :automatic tube filler has servo motor ejects the tubes jump out the tuber holder automatically , then flexibly puts tube into the conveyor belt to avoid collisions, ensure even spacing, the finished tube automatic connect to the cartoning machine for next packing process

Paste transportation of automatic tube filling machine : tube filler machine adoted high-level tank is weighed to determine the material level by sensor . The insulation pressure of the pipeline to the filling pump goes directly to the filling nozzles of tube filler machine pipe .then flow into tubes by servo motor force no less paste residue in the pipeline. The distribution pipe is quickly opened to connect to the filling pump mode. efficiency of the tube filler is greatly improved.

Online cleaning and sterilization tube filler machine : filling parts and connecting pipes of tube filler machine are specially designed for online cleaning and sterilization CIP function . machine is controlled with PLC based, filler is simple, convenient and practical, and meets the sterility requirements. Due to the quick-connect design, Machine can also be easily disassembled for off line sterilization process.

Buying Guide

LFC180ABS full servo automatic tube filling machine

No	Parameter			remarks
Tube diameter（mm）	10～50
Color mark positioning（mm）	±1.5%
Filling capacity（ml）	1.5～250 gram
Filling accuracy（%）	≤±0.5-1，Calculated based on 15g product, within ±0.1g
Sealing method	Type A: metal tube	Single side hemming Or saddle-shaped double-sided hemming
	Type B: plastic tube, composite tubes	High frequency heating sealing Pinhole type internal hot air sealing
Production capacity (pieces/minute)	130-160 tube filling per minutes
Applicable tube material	Metal tube, plastic tube, composite tube
tube filler power（Kw）	Type A: metal tube		20kw
	Type B: composite pipe		26kw
power supply	380V 50Hz 5-wire 3-phase plus ground wire
air pressure	0.6Mpa
Air consumption (（m3/h）	Type A: metal tube		10-20
	Type B: plastic pipe, composite pipe		30
Water Consumption（L/min）	Type B: plastic pipe, composite pipe		12	15°C
Transmission chain form	(Imported from Italy) Rebar synchronous belt type (servo drive)
transmission mechanism	Multi-cam mechanism and servo system
Total weight（Kg）	3500

The LFC180 type tube filling machine is a full automatic running dual-station tube filling machinery independently developed.designed and manufactured by our company based on the advanced models of foreign tube filling and sealing machines and combined with the global demand for tube fillers. New servo filling machine. This machine is fully enclosed in stainless steel. automatic tube filler is suitable for filling and sealing of various specifications of sterile or non-sterile for aluminum-plastic tube composite tubes and aluminum tubes. The design ration is 180 tube filling per minute. The actual maximum normal production of the plastic tube sealing machine is The speed is 120-160 tubes /minute. filling accuracy is ≤±0.5-1% ml . sealing method is that the aluminum pipe is folded and sealed, aluminum-plastic composite tube is sealed by high-frequency heating.

Automatic tube filling machine mainly composed of the following institutions:

Tube filling machine adopting tube self-cleaning function, tube conveying device, tube cup upper tube device, tube cup servo indexing mechanism, automatic hopper loading, nitrogen filling mechanism before filling, servo drive the ceramic pump filling mechanism, nitrogen filling mechanism after filling, and tail sealing Mechanism (saddle-shaped three-fold tail or internal hot air heated tail sealing), choose a visual inspection system, a tube outlet mechanism, a weighing rejection checking device and an information feedback system for optional

Tube filling machinery adopted self-clean system using compressed air blowing and vacuum suction to clean inside tube. The depth of the blowing head lower down into tubes is controllable and adjustable in a reliable way. machinery is equipped with a sensor to check whether the operation is executed. If the operation is not executed, the tube filling machines will stop and alarm.。

Tube Fill Machine can carry out tube are inspected before filling, if there is a bad tube, an alarm is alarmed or the machine is shut down; the inner wall of the qualified pipe is cleaned/removed by using high quality filtered compressed air to remove foreign matter, dust, etc. Compressed air is blowing from a nozzle that descends to the bottom of tube. At the same time, the exhaust hood is lowered to compress the open end of the tube, and the clean air is discharged from the air filter through the vacuum fan.

Detect large foreign objects in the tube and whether the tubeis inverted, check whether the tube is severely deformed, automatic tube filling machine automatically shuts down.

Two-station servo benchmarking of tube filler machine

The cursor positioning of tube filler machine tubes should be controlled by servo motors with PLC progmmer , and the marking accuracy should be within ±1°; the angle of the cursor positioning can be controlled through digital display and input on the touch screen of tube filler , making it easy to adjust (using color-coded photoelectricity)。

a. The double-station tube and tube base lift share a set of lifting levers.

b. The cursor positioning of each tube of tube filler, machine controlled by servo motor, the marking accuracy should be within ±1°for high accuracy tube aligment

c. The positioning method of tube filler is that the tube cup drives the aluminum tube or plastic tube to rotate for right positioning.aligment processing.

d. The angle of cursor positioning can be set and controlled through digital display and input on the plc programmer based touch screen, which is easy to adjust (using color-coded photoelectricity),

e. The infrared photoelectric sensor determines the correct direction of the hose. The effective distance is adjustable. When the tube does not turn correctly, the bad pipe mark can be displayed.

f. automatic tube filling machine equipped with a sensor to check whether the right operation is executed. If the operation is not executed, machine will be stopped and alarmed .

Filling configuration of automatic tube filling machine

a. The buffer tank containing the prepared gel,toothpaste Ointment and the servo filling pump are connected by quick installation.tube filler machine adopted air pressure inlet uses a precision pressure regulating valve to control the pressure of the material pipeline, a plunger pump is used for fully automatic feeding;

b. ultrasonic sensor is used to accurately check and control the liquid position, the liquid is emptied directly using the pressurization mode and the quick connection mode at the bottom of the buffer tank of tube filler machine;

c. automatic tube filling machine adopts a professionally designed ceramic filling pump.

d. No tube and no filling function design for automatic tube filling machine,Two independent sets of no tube and no filling mechanism provide double guarantee for tube filler works poperly

e. The material and structural design of equipment accessories and connecting pipelines adopted SS316 high quality stainless steel , must ensure easy disassembly and assembly, no dead ends, and easy cleaning.

Smart zhitong as one of tube filling machine manufacturer in the world ,has many professional designers, who can design automatic tube filling machine and making tube filler machine offer the tube filling machine custom-made service and upgrade customer exsiting Tube Fill Machine service

Please contact us for free help @whatspp +8615800211936

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Filling and sealing machine customization service process
1. Demand analysis: (URS) First, the customization service provider will have in-depth communication with the customer to understand the customer’s production needs, product characteristics, output requirements and other key information. Through demand analysis, ensure that the customized machine can meet the actual needs of customers.
2. Design plan: Based on the results of the demand analysis, the customization service provider will develop a detailed design plan. The design plan will include the structural design of the machine, control system design, process flow design, etc.
3. Customized production: After the design plan is confirmed by the customer, the customization service provider will start production work. They will use high-quality raw materials and parts in accordance with the requirements of the design plan to manufacture filling and sealing machines that meet customer needs.
4. Installation and debugging: After production is completed, the customization service provider will send professional technicians to the customer’s site for installation and debugging. During the installation and commissioning process, technicians will conduct comprehensive inspections and tests on the machine to ensure that it can operate normally and meet the customer’s production needs. Provide FAT and SAT services
5. Training services: In order to ensure that customers can use the filling and sealing machine proficiently, our customized service providers will also provide training services (such as debugging in the factory). The training content includes machine operation methods, maintenance methods, troubleshooting methods, etc. . Through training, customers can better master the skills of using the machine and improve production efficiency).
6. After-sales service: Our customized service provider will also provide comprehensive after-sales service. If customers encounter any problems or need technical support during use, they can contact the customized service provider at any time to obtain timely help and support.
Shipping method: by cargo and air
Delivery time: 30 working days

1.Tube Filling Machine @360pcs/minute:2. Tube Filling Machine @280cs/minute: 3. Tube Filling Machine @200cs/minute 4.Tube Filling Machine @180cs/minute: 5. Tube Filling Machine @150cs/minute: 6. Tube Filling Machine @120cs/minute 7. Tube Filling Machine @80cs/minute 8. Tube Filling Machine @60cs/minute

Q 1.What is your tube material (plastic, Aluminum, Composite tube. Abl tube)
Answer, tube material will cause sealing tube tails method of tube filler machine, we offer internal heating, external heating, high frequency, ultrasonic heating and tail sealing methods
Q2,what is your tube fill capacity and accuracy
Answer: tube filling capacity requirement will lead machine dosing system configuration
Q3,what is your expectation output capacity
Answer : how many pieces do you want per hour. It will leading how many filling nozzles , we offer one two three four six filling nozzles for our customer and the output can reach 360 pcs/minute
Q4,what is the filling material dynamic viscosity?
Answer: the filling material dynamic viscosity will result the filling system selection , we offer such as filling servo system, high pneumatic dosing system
Q5, what is the filling temperature
Answer :difference filling temperature will need difference material hopper (such as jacket hopper , mixer , temperature control system ,position air pressure and so on)
Q6: what is the sealing tails shape
Answer : we offer special tail shape, 3D common shapes for tail sealing
Q7: does the machine need CIP clean system
Answer: The CIP cleaning system mainly consists of acid tanks, alkali tanks, water tanks, concentrated acid and alkali tanks, heating systems, diaphragm pumps, high and low liquid levels, online acid and alkali concentration detectors and PLC touch screen control systems.