Plastic tube filling and sealing machine with super quality
0086 15800211936Plastic tube sealing machine working following steps explainnation
Automatic intubate plastic tube on the mold base of the turntable of plastic tube sealing machine , automatically press the tube (the electric eye detects the tube on the tube mold), automatically align the mark (if the mark is not met, The subsequent processes will not work), automatic filling such ascream lotion ,food and so on. automatic heating (the inner wall of plastic tube is heated,Tube outer wall is in contact with stainless steel with high temperature(400-600℃ setting), the stainless steel is super cooled by chiller water), automatic tail clamping plastic tube tails(splint fixed plate super cooling water, to ensure that the tail is not drawn), automatic tail cutting (cut off the excess part of the pipe tail), and eject the Finished product (the cam drives the ejector rod to automatically up and down movement)
Process flow of plastic tube sealing machine
Automatic intubation on the turntable tube mold base → automatic plastic tube pressing by air cylinder → automatic alignment by eye sensor → automatic filling material into plastic tube → automatic heating tube tails → automatic tail clamping for bonding tails → automatic tail cutting for tube tails→ finished product.-plastic tube sealing machine push-out finished product
Product features of Plastic Tube Filling Machine
Plastic Tube Filling Machine has Touch screen operation, humanized design, simple and intuitive operation.
plastic tube filling and sealing machine cylinder filling controlled by Plc based procedure ensures the accurate filling into plastic tube
High Speed Tube Filling Machine has Photoelectric sensor and pneumatic door linkage control.
Pneumatic executive control valve, efficient and safe. The flow channels can be adjusted and cleaned independently.
Plastic Tube Filling Machine adopt anti-drip and anti-drawing filling nozzle structure design for tube filling process
The material of the plastic Tube Filling Machine composed of stainless steel and anodized aluminum alloy. The part connected with the material is made of SUS316 high quality stainless steel
Technical parameter
| Model | NF-80ABS |
| Outout capacity | 60-80 tube filling per minutes |
| Tube diameter | Φ10mm-Φ50mm |
| Tube height | 20mm-250mm |
| Filling range optional | 1.3-30 ml 2.5-75ml 3,50-500ml |
| Power | 380V、50-60 HZ +Gounded line |
| gas consumption | 50m³/min |
| size | 2180mm*930mm*1870mm(L*W*H) |
| Weight | 1000KG |
Application field Plastic Tube Filling Machine
Plastic tube filling machines are specialized equipment used to fill various products, including liquids, creams, pastes, and other viscous materials, into plastic tubes. Their application scenarios are diverse and span across multiple industries. Below are some key application scenarios for plastic tube filling machines:
1.Cosmetics Industry ,large range for Plastic tube filling machines
- The cosmetics industry is one of the primary users of plastic tube filling machines. From lipsticks and mascaras to creams, lotions, and serums, plastic tubes provide a convenient and hygienic packaging solution for cosmetic products.
- Filling machines can accurately dispense precise amounts of product into tubes, ensuring consistency and quality control.
- 2. Pharmaceutical Industry
- Pharmaceutical products, such as ointments, creams, and gels, are often packaged in plastic tubes due to their ease of use and portability.
- Plastic tube filling machines are designed to comply with strict hygiene and safety standards required by the pharmaceutical industry
- 3.Food Industry
- 1.The food industry also utilizes plastic tube filling and sealing machine for packaging condiments, sauces, spreads, and other food products.
- 2.Plastic tubes provide a convenient and portable packaging solution for consumers on-the-go
Filling and sealing machine customization service process
1. Demand analysis: (URS) First, the customization service provider will have in-depth communication with the customer to understand the customer’s production needs, product characteristics, output requirements and other key information. Through demand analysis, ensure that the customized machine can meet the actual needs of customers.
2. Design plan: Based on the results of the demand analysis, the customization service provider will develop a detailed design plan. The design plan will include the structural design of the machine, control system design, process flow design, etc.
3. Customized production: After the design plan is confirmed by the customer, the customization service provider will start production work. They will use high-quality raw materials and parts in accordance with the requirements of the design plan to manufacture filling and sealing machines that meet customer needs.
4. Installation and debugging: After production is completed, the customization service provider will send professional technicians to the customer’s site for installation and debugging. During the installation and commissioning process, technicians will conduct comprehensive inspections and tests on the machine to ensure that it can operate normally and meet the customer’s production needs. Provide FAT and SAT services
5. Training services: In order to ensure that customers can use the filling and sealing machine proficiently, our customized service providers will also provide training services (such as debugging in the factory). The training content includes machine operation methods, maintenance methods, troubleshooting methods, etc. . Through training, customers can better master the skills of using the machine and improve production efficiency).
6. After-sales service: Our customized service provider will also provide comprehensive after-sales service. If customers encounter any problems or need technical support during use, they can contact the customized service provider at any time to obtain timely help and support.
Shipping method: by cargo and air
Delivery time: 30 working days
1.Tube Filling Machine @360pcs/minute: 2. Tube Filling Machine @280cs/minute: 3. Tube Filling Machine @200cs/minute 4.Tube Filling Machine @180cs/minute: 5. Tube Filling Machine @150cs/minute: 6. Tube Filling Machine @120cs/minute 7. Tube Filling Machine @80cs/minute 8. Tube Filling Machine @60cs/minute
Q 1.What is your tube material (plastic, Aluminum, Composite tube. Abl tube)
Answer, tube material will cause sealing tube tails method of tube filler machine, we offer internal heating, external heating, high frequency, ultrasonic heating and tail sealing methods
Q2,what is your tube fill capacity and accuracy
Answer: tube filling capacity requirement will lead machine dosing system configuration
Q3,what is your expectation output capacity
Answer : how many pieces do you want per hour. It will leading how many filling nozzles , we offer one two three four six filling nozzles for our customer and the output can reach 360 pcs/minute
Q4,what is the filling material dynamic viscosity?
Answer: the filling material dynamic viscosity will result the filling system selection , we offer such as filling servo system, high pneumatic dosing system
Q5, what is the filling temperature
Answer :difference filling temperature will need difference material hopper (such as jacket hopper , mixer , temperature control system ,position air pressure and so on)
Q6: what is the sealing tails shape
Answer : we offer special tail shape, 3D common shapes for tail sealing
Q7: does the machine need CIP clean system
Answer: The CIP cleaning system mainly consists of acid tanks, alkali tanks, water tanks, concentrated acid and alkali tanks, heating systems, diaphragm pumps, high and low liquid levels, online acid and alkali concentration detectors and PLC touch screen control systems.
Cip clean system will create extra investment , main apply in almost all food, beverage and pharmaceutical factories for our tube filler
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