tube filler NF-80 model introduction: The filler has large size touch screen control panel for change process parsmeter,Tube Fill Machine has a high degree of automation, automatic tube tail color marking position , automatic tail sealing, batch number printing encode ,automatic tube discharge finished tube . Using the internal heating method, the "LEISTER" air heater inported in Switzerland, blowing hot air from the inner wall of tube to melt the plastic, then marking and batch number on tube tails. The indexing Tube Fill Machine adopts Japanese imported cam indexing mechanism, and operation status is very stable. vibrationless construction design for tube filling sealing machine The indexing driven motor contolled by PLC based servo motor for speed regulation, and the user can adjust the running speed by himself. Tube Fill Machine adopts servo motor 3-stage speed regulation filling. tube filler effectively solves the exhaust problem when filling processing The nitrogen addition function effectively protects the quality of the product and prolongs the product life,
tube filler is widely apply for by the toothpaste packing company , cosmetics making firm and pharmaceutical and food making entrprise.such as medicines, pharmaceutical enterprise ointments, pharmaceutical creams and s liquid, various pastes, powders, granules and other viscous products
Main feature for Tube Fill Machine
1 The transmission part of machine is closed below the platform to ensure the safety of personnel and products
2 All parts of Tube Fill Machine is installed in the semi-closed and non-static outer frame visible cover above the platform, which is easy to observe, operate and maintain;
3 The stainless steel pipes and materials switch panel reaches the Good Manufacturing Practice
4 Oblique hanging and straight hanging tube warehouses, lift cassettes for place the tube onto filler for optional
5. Arc-shaped handrail of tube filler is equipped with a vacuum suck device for suck tube release preparing ,After the interaction between the handrail and the tube pressing device, tube is fed into the upper tube workstation ;
6 Tube Fill Machine use photoelectric benchmarking workstations, German sick probes, micro-stepping motors, etc. to control the tube pattern to be in the properly position; to ensure the identity of each product, and the accuracy reaches +/-1mm
7 After the process is completed, the air blowing device blows off the tube tail for sealing and encode stations
8 No tube, no filling for Tube Fill Machine
9. Tube Sealing and Filling Machine adopts (Leister hot air gun) internal heating at the tails of the tube, and the external cooling device is equipped for protect leister hot air gun
10 The typing code workstation of tube filling sealing machine prints the character code on the position required by the process automatically
11 The plastic manipulator cutters bonding the tail of the tube into a right angle or a rounded corner for selection;
12 fault protection, overload shutdown;
13 counting and quantitative shutdown;
Production capacity | 40-70 pieces/min |
Filling capacity | 5-200ml/piece |
Filling error | ≤±0.2%; |
Main motor power | 1.5kw Heat sealing power: 3kw |
Working pressure | 0.60MPa |
Displacement | not less than 600L/min |
Dimensions | 1900*850*1800 (mm) |
Weight | 850kg |
Application range of Tube Fill Machine
Tube Fill Machine is be extensibly used for filling and sealing plastic and aluminum-plastic ABL aluminium tube packing territory
Cosmetics industry: Tube Fill Machine can fill eye cream, facial cleanser, sunscreen, hand cream, body milk, lotion etc.
Daily chemical industry: tube filler can fill toothpaste, cold compress gel, paint repair paste, wall repair paste, pigment, etc.
Pharmaceutical industry: Filler can fill cooling oil, ointment, etc.
Food industry: honey, condensed milk, sea food cooking paste chilli paste mustard,etc
Filling and sealing machine customization service process
1. Demand analysis: (URS) First, the customization service provider will have in-depth communication with the customer to understand the customer’s production needs, product characteristics, output requirements and other key information. Through demand analysis, ensure that the customized machine can meet the actual needs of customers.
2. Design plan: Based on the results of the demand analysis, the customization service provider will develop a detailed design plan. The design plan will include the structural design of the machine, control system design, process flow design, etc.
3. Customized production: After the design plan is confirmed by the customer, the customization service provider will start production work. They will use high-quality raw materials and parts in accordance with the requirements of the design plan to manufacture filling and sealing machines that meet customer needs.
4. Installation and debugging: After production is completed, the customization service provider will send professional technicians to the customer’s site for installation and debugging. During the installation and commissioning process, technicians will conduct comprehensive inspections and tests on the machine to ensure that it can operate normally and meet the customer’s production needs. Provide FAT and SAT services
5. Training services: In order to ensure that customers can use the filling and sealing machine proficiently, our customized service providers will also provide training services (such as debugging in the factory). The training content includes machine operation methods, maintenance methods, troubleshooting methods, etc. . Through training, customers can better master the skills of using the machine and improve production efficiency).
6. After-sales service: Our customized service provider will also provide comprehensive after-sales service. If customers encounter any problems or need technical support during use, they can contact the customized service provider at any time to obtain timely help and support.
Shipping method: by cargo and air
Delivery time: 30 working days
1.Tube Filling Machine @360pcs/minute:2. Tube Filling Machine @280cs/minute: 3. Tube Filling Machine @200cs/minute 4.Tube Filling Machine @180cs/minute: 5. Tube Filling Machine @150cs/minute: 6. Tube Filling Machine @120cs/minute 7. Tube Filling Machine @80cs/minute 8. Tube Filling Machine @60cs/minute
Q 1.What is your tube material (plastic, Aluminum, Composite tube. Abl tube)
Answer, tube material will cause sealing tube tails method of tube filler machine, we offer internal heating, external heating, high frequency, ultrasonic heating and tail sealing methods
Q2,what is your tube fill capacity and accuracy
Answer: tube filling capacity requirement will lead machine dosing system configuration
Q3,what is your expectation output capacity
Answer : how many pieces do you want per hour. It will leading how many filling nozzles , we offer one two three four six filling nozzles for our customer and the output can reach 360 pcs/minute
Q4,what is the filling material dynamic viscosity?
Answer: the filling material dynamic viscosity will result the filling system selection , we offer such as filling servo system, high pneumatic dosing system
Q5, what is the filling temperature
Answer :difference filling temperature will need difference material hopper (such as jacket hopper , mixer , temperature control system ,position air pressure and so on)
Q6: what is the sealing tails shape
Answer : we offer special tail shape, 3D common shapes for tail sealing
Q7: does the machine need CIP clean system
Answer: The CIP cleaning system mainly consists of acid tanks, alkali tanks, water tanks, concentrated acid and alkali tanks, heating systems, diaphragm pumps, high and low liquid levels, online acid and alkali concentration detectors and PLC touch screen control systems.
Cip clean system will create extra investment , main apply in almost all food, beverage and pharmaceutical factories for our tube filler