Tube filling machinery is a kind of machine used to fill various liquid paste and cream materials into tube containner machines on the production line. This kind of machine is designed to make filling material into tubes and sealing, cutting the tubes tails with difference shapes. The filling, sealing and packaging and encoding process in the tube should be automated, with the aim of improving the production efficiency and reducing labor costs in modern factories. The use of tube filling machinery is becoming more and more common in various industries such as cosmetics, pharmaceuticals, food and chemicals. At the same time, different industries have different requirements for machinery requirements and technical characteristics, and are widely used in these fields.
Tube filling machinery mainly consists of the following components:
1. Tube filler system, manually place empty tubes into machinery tube hopper, and then transport them to the filling system. Currently, the machinery on the market generally uses tube hoppers, but for high speed tube fillers, robotic systems are generally used for picking up tubes and inserting them into the tube holders.
2. Filling and sealing system, the filling system is responsible for accurately filling the filling material into a single tube, while the mechanical action is performed by the sealing system, while the tube tails cutting process is performed, and the encoding process such as batch No, data and expired data and so on is completed synchronously.
3. Control panel. The control panel allows the operator to adjust machine parameters such as production efficiency, heat process termperature and product plan and so on and monitor the production process. Currently, most suppliers use HMI as the control panel. Because HIM is easy to operate and realizes human-machine dialogue, it has been well received by customers, and can be equipped with different languages for customers to use
The several major components of tube filling machines should be organically integrated and orderly completed under the automated program control system, tube feeding, filling, sealing and cutting process
At present, according to the different purchasing purposes of customers, tube filling machine manufacturers can offer several types of tube filling machines to choose from, from semi-automatic to fully automatic machines to meet the different needs of customers. Semi-automatic machines require operators to manually load and unload tubes, while fully automatic machines can handle the entire process from loading tubes to sealing tube tails. The choice of machinery depends on the production volume, the type of product to be filled, and the required level of automation.
Automatic Filling Sealing Machine table list
|
Model no |
Nf-40 |
NF-60 |
NF-80 |
NF-120 |
NF-150 |
LFC4002 |
|
Tube material |
Plastic aluminum tubes .composite ABL laminate tubes |
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|
Station no |
9 |
9 |
12 |
36 |
42 |
118 |
|
Tube diameter |
φ13-φ50 mm |
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Tube length(mm) |
50-210 adjustable |
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viscous products |
Viscosity less than 100000cpcream gel ointment toothpaste paste food sauce and pharmaceutical, daily chemical, fine chemical |
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capacity(mm) |
5-210ml adjustable |
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Filling volume(optional) |
A:6-60ml, B:10-120ml, C:25-250ml, D:50-500ml (Customer made available) |
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|
Filling accuracy |
≤±1％ |
≤±0.5％ |
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|
tubes per minute |
20-25 |
30 |
40-75 |
80-100 |
120-150 |
200-28P |
|
Hopper Volume: |
30litre |
40litre |
45litre |
50 litre |
70 litre |
|
|
air supply |
0.55-0.65Mpa 30 m3/min |
40m3/min |
550m3/min |
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|
motor power |
2Kw(380V/220V 50Hz) |
3kw |
5kw |
10KW |
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|
heating power |
3Kw |
6kw |
12KW |
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size(mm) |
1200×800×1200mm |
2620×1020×1980 |
2720×1020×1980 |
3020×110×1980 |
3220×140×2200 |
|
|
weight (kg) |
600 |
1000 |
1300 |
1800 |
4000 |
|
There is another type of tube filling machine Ultrasonic tube sealing machine and hot air tube sealing machine
One of the main advantages of using a tube filling machine is to improve efficiency. The machine is easy to operate and highly clean. These machines can fill and seal hundreds of tubes per minute according to the different capabilities of the machine, greatly shortening production time and saving labor costs.
In addition, tube filling machines ensure consistency and accuracy of filling, eliminate human errors and reduce product waste.
Another advantage of tube filling machines is improved product quality. Tube machines can be designed and manufactured to handle environmentally sensitive products such as creams, gels and pastes, ensuring that the product is not contaminated during the filling process. The sealing system also ensures that the tube is sealed, preventing product leakage and extending the shelf life.
Tube filling machines are indispensable machinery for manufacturers who need to produce tube shape products. Filling machinery maximizes efficiency, accuracy and improves product quality while reducing labor costs and production time. When choosing tube filling machinery, the price of the machine varies greatly according to machine capacity and configuration and market trending. Manufacturers should consider their production requirements and budget to ensure that they choose the machine that best suits their needs.
Smart Zhitong recently launched a new tube filling machines driven by a servo motor, three-stage speed-adjustable filling, effective Solved the problems of high viscosity of the product, low filling accuracy and low production efficiency
Smart Zhitong has many years of experience in the development, design ointment filling machine such as tube filling and sealing machine
If you have concerns please contact
@carlos
Wechat WhatsApp +86 158 00 211 936
Post time: Nov-02-2023
