Application and performance of tube filler machine
Application fields: used in food, chemical, cosmetics, and other industries Various hoses (plastic hoses, composite hoses) and other filling and sealing integrated production and packaging. Such as: toothpaste, facial cleanser, eye cream, ointment, etc. tube paste packaging
1. The transmission part of Auto Plastic Filling Sealing Machine is enclosed below the platform, which is safe, reliable and pollution-free;
2. The filling and sealing part is installed in the semi-closed non-static outer frame visible cover above the platform, which is easy to observe, operate and maintain;
3. PLC control, man-machine dialogue interface;
4. The rotary table of tube filler machine is driven by a cam, with high speed and high precision;
5. Inclined hanging tube warehouse, the upper tube mechanism is equipped with a vacuum adsorption device to ensure that the automatic upper tube enters the tube seat accurately;
6. The photoelectric benchmarking workstation uses high-precision probes, stepping motors, etc. to control the hose pattern to be in the correct position;
7. The filling nozzle of tube filler machine is equipped with a material cutting mechanism to ensure the filling quality;
8. No filling without tube;
9. tube filler machine adopts (Leister hot air gun) internal heating at the end of the pipe, and the external cooling device is equipped;
10. The code typing workstation of tube filler machine automatically prints the code on the position required by the process;
11. The plastic manipulator cuts the tail of the hose into a right angle or a rounded corner for selection;
12. Failure protection, no pipe alarm, door open shutdown, overload shutdown;
13. Counting and quantitative shutdown
Correct operating procedures for tube filler machine
1. Check whether all components of tube filler machine are intact and firm, whether the power supply voltage is normal, and whether the gas circuit is normal.
2. Check whether the sensors such as pipe seat chain, cup seat, cam, switch and color mark are in good condition and reliable.
3. Check whether the connection and lubrication of each mechanical part are in good condition.
4. Check whether the tube loading station, tube crimping station, light alignment station, filling station, and sealing station are coordinated.
5. Clear tools and other objects around the equipment.
6. Check whether all parts of the feeding unit are intact and firm.
7. Check whether the control switch of tube filler machine is in the original position, and turn the machine with the hand wheel to determine whether there is any fault.
8. After confirming that the previous process is normal, turn on the power supply and the air valve, jog the machine for trial operation, first run at low speed, and gradually increase to normal speed after it is normal.
9. The upper pipe station adjusts the speed of the upper pipe motor to match the speed of the electric rod puller with the speed of the machine to maintain automatic pipe drop operation. 、
10. The tube pressing station drives the pressure head to run at the same time through the up and down reciprocating movement of the cam linkage mechanism, and presses the tube to the correct position.
11. Use the hand wheel to move the car to the light position, turn the light cam to make the light cam close to the switch, and make the light beam of the photoelectric switch irradiate the center of the color mark, with a distance of 5-10 mm.
12. The filling station is that when the tube is lifted at the light-facing station, the probe tube proximity switch on the top of the tube jacks up the cone end to switch on the signal through the PLC and then through the solenoid valve to make it work, and it is 20MM away from the end of the hose. When the filling injection paste is over.
13. To adjust the filling volume, loosen the nuts first, then turn the respective screw rods and move the position of the stroke arm slider, increase outwards, otherwise adjust inwards, and finally lock the nuts.
14. The sealing station adjusts the upper and lower positions of the sealing knife holder according to the needs of the pipe, and the gap between the sealing knives is about 0.2MM.
15. Turn on the power and air source, start the automatic operation system, and the tube filler machine enters automatic operation.
16 It is strictly forbidden for non-maintenance operators to adjust the setting parameters arbitrarily. If the setting is incorrect, the unit may not work normally, and the unit may be damaged in severe cases. If it is necessary to adjust during the application process, please do it when the unit stops running.
17. It is strictly forbidden to adjust the unit when the unit is running.
18. Stop pressing the "Stop" button, and then turn off the power switch and air source switch.
19. Thoroughly clean the feeding unit and filling and sealing machine unit.
20. Keep records of equipment operation status and routine maintenance.
Smart zhitong is a comprehensive and tube filler machine and equipment enterprise integrating design, production, sales, installation and service. It is committed to providing you with sincere and perfect pre-sales and after-sales services, benefiting the field of cosmetic equipment
@carlos
Wechat WhatsApp +86 158 00 211 936
Website:https://www.cosmeticagitator.com/tubes-filling-machine/
Post time: May-04-2023
