If you're starting a business that requires filling and packaging of liquids, creams, and gels, you'll find that an automatic tube filling machine is an essential piece of equipment. It will help you speed up the shipment and enhance the efficiency of your production. Here's what you should know about automatic tube filling machines for beginners.
H2.What is an automatic tube filling machine?
An automatic tube filling machine is equipment designed to fill tubes with different types of products. The product can be thick, thin, or semi-solid, and the machinery will fill tubes automatically. The machine has a hopper that stores the product, and it uses a pump that moves the product from the hopper to the tubes, where it fills precisely to the required level.
H3 Benefits of an automatic tube filling machine
1. Increased production efficiency greatly
With an automatic tube filling machine, machine be able to fill and pack more kind of products such as food in a tube , oinment , person care product than with a manual machine. tube filling machine is a fast and efficient way of doing jobs , and the machinery can handle a large volume of products without a reduction in quality.
2. Cost-effective method for packing tube products
Although automatic tube filling machines are a considerable investment, machine can be quite cost-effective over time. tube packing manufactries can save money in the long running since it makes production faster and need less labor-intensive, tube filler will transfer to a higher overall profit margin.
3. Consistency for automatic tube filling machine
As automatic tube filling machine adopt highly accuracy filling system, provides consistency in production filling and sealing process . The machinery is programmed by PLC to fill the tubes accurately and efficiently, Tube filling machine can be sure that each tube is filled to the same material quality every time. those process helps to eliminate errors, machine can cause repeatly production and lead to product recalls.
4. Versatility requirments for Tube Fill Machine
Automatic tube filling machines are used to fill a wide range of products, including creams, lotions, gels, pastes, and liquid products. This versatility means that if you need to switch products, you don't have to purchase additional equipment.most material touching parts adopt high qualit stainless steel SS 316 , the frame of machine part adopt high quality stainlee steel 304
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Model no |
Nf-40 |
NF-60 |
NF-80 |
NF-120 |
NF-150 |
LFC4002 |
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Tube material |
Plastic aluminum tubes .composite ABL laminate tubes |
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Station no |
9 |
9 |
12 |
36 |
42 |
118 |
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Tube diameter |
φ13-φ50 mm |
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Tube length(mm) |
50-210 adjustable |
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viscous products |
Viscosity less than 100000cpcream gel ointment toothpaste paste food sauce and pharmaceutical, daily chemical, fine chemical |
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capacity(mm) |
5-210ml adjustable |
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Filling volume(optional) |
A:6-60ml, B:10-120ml, C:25-250ml, D:50-500ml (Customer made available) |
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Filling accuracy |
≤±1％ |
≤±0.5％ |
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tubes per minute |
20-25 |
30 |
40-75 |
80-100 |
120-150 |
200-28P |
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Hopper Volume: |
30litre |
40litre |
45litre |
50 litre |
70 litre |
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air supply |
0.55-0.65Mpa 30 m3/min |
40m3/min |
550m3/min |
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motor power |
2Kw(380V/220V 50Hz) |
3kw |
5kw |
10KW |
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heating power |
3Kw |
6kw |
12KW |
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size(mm) |
1200×800×1200mm |
2620×1020×1980 |
2720×1020×1980 |
3020×110×1980 |
3220×140×2200 |
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weight (kg) |
600 |
1000 |
1300 |
1800 |
4000 |
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H4 How does an automatic tube filling machine work?
The machine has a hopper made of high quality SS316 that stores the filling material , and it can uses a pump or servos system that moves the filling material to the tubes. The machine is equipped with a mechanism that facilitates the filling of the tubes automatically. Here's how the process works:
1. Tube loading process
The machine loads the empty tubes by gravity along tube slope into a rack or a tube-feed system. The rack/feed system has multiple positions that the machine accesses when filling empty tubes.
2. Tube positioning process
The machine takes each tube and positions by servos motor and sensor make sure all tubes in the correct filling location. The appropriate filling location is determined by the type of product being packed and the shape and difference size in diameter of the tube.
3. Tube Filling process
The machine adopt the piston pumps or servo system sucking filling material from the hopper to transfer them into the tube-mounted nozzles, machine then fill each tube one Synchronously
4. Tube sealing process
After filling, the machine then moves the filled tube with filling material move next to sealing station by mechanical cam or servo system where it applies a manipulator or crimp to the tube bottom to seal it. A coding or printing unit may also be encoded Synchronously in tube bottom tails. can be encoded such as product the date, batch number, or manufacturing information on the tube tails
5. Tube ejection process
Once the tubes are filled and sealed and cutted the machine will move to next ejects position by motor driven , then there is tube ejector pin will move upward injector the filled tube product jump out of machine from the filling area into a collection bin, so all filled tubes are ready for packaging and shipment.
Conclusion for Automatic tube filling machine
If you're a new ideas in the tubes packaging business and need to fill tubes with your filling materila such as the cream food ointment and paste, an automatic tube filling machine is a priority consideration . These machines are fast, cost-effective, and deliver consistent material into tube and get perfect sealed results. all those machine can be added advantage of versatility since they can be used to fill different types of products. thinking about ordering an automatic tube filling machine, ensure that you choose most suitable your requirement machines as autmatic tube filling machine has many difference function and lot of machine capacity for your choice , please consult the professional Automatic tube filling machine manufactory
Smart zhitong is a comprehensive and automatic tube filling machine packaging machinery and equipment enterprise integrating design, production, sales, installation and service. It is committed to providing you with sincere and perfect pre-sales and after-sales services, benefiting the field of cosmetic equipment
@carlos
WhatsApp +86 158 00 211 936
Website:https://www.cosmeticagitator.com/tubes-filling-machine/
Post time: Jun-20-2024
