Inline Homogenizer generally refers to a continuous mixing device used to continuously mix and homogenize liquid, solid or semi-solid materials in a production line. This type of equipment is commonly used in the pharmaceutical, food, cosmetic, plastics and other material processing industries.
Inline Homogenizer usually consists of a high-speed rotating rotor and a fixed stator with a very small gap between them. When the material passes through the equipment, the rotor rotates and exerts high shear force on it, causing the material to be further mixed and homogenized as it passes through the gap between the rotor and the stator.
The advantages of this equipment include the ability to continuously mix and homogenize materials on the production line, with high mixing quality and efficiency, and the ability to handle a variety of different materials, including viscous, fibrous and granular materials. In addition, the Inline Homogenizer features a small footprint, low noise, and is easy to clean and maintain.
The advantages of Inline Homogenizer (continuous mixing equipment) mainly include:
1. Homogenizer Pump uses high-quality SS316 stainless steel, which has good plasticity, toughness, cold denaturation, welding process performance, and polishing performance
2Continuous operation: Unlike batch mixing and compounding equipment, the Inline Homogenizer can achieve continuous mixing and production, thereby improving production efficiency and output.
3. High mixing quality: This equipment can provide high mixing quality and evenly distribute materials, ensuring the quality and consistency of the final product.
4. Efficient energy utilization: The shearing and mixing process of the Inline Homogenizer can minimize energy consumption and improve energy utilization.
5. Can handle a variety of materials: This equipment can handle a variety of different materials, including viscous, fibrous and granular materials, and has wide applicability.
6. Small footprint: Inline Homogenizer equipment is compact and has a small footprint, which can reduce factory space requirements.
7. Easy to clean and maintain: The equipment has a simple structure and is easy to disassemble and clean, reducing the time and cost of cleaning and maintenance.
8. Strong adaptability: It can adapt to different production lines and process requirements, and integrate with various equipment to ensure the continuity and stability of the production process.
1. Continuous mixing: Unlike batch mixers, the Inline Homogenizer can achieve continuous mixing and production, thereby improving production efficiency, output, and batch-to-batch consistency.
2. High shear force: There is high shear force between the rotor and stator in the equipment, which can quickly mix and homogenize the materials passing through them.
3. Tight gap: The gap between the rotor and stator is very small, which can provide finer mixing and homogenization effects.
4. High-speed rotation: The rotor rotates at high speed, thereby generating high shear force. The rotation speed can vary depending on the application.
5. Multiple sizes and types: Inline Homogenizer designs can be customized for specific applications and material types. Different sizes and types of equipment can meet different production needs.
6. Easy to clean and maintain: The Inline Homogenizer should be designed with ease of cleaning and maintenance in mind to keep the equipment clean and hygienic during the production process and facilitate routine maintenance and inspection.
7. Adapt to different production lines: The design of Inline Homogenizer should consider adapting to different production lines and process requirements, such as integration with various pumps, pipelines, valves and other equipment to ensure the continuity and stability of the production process.
8. Intelligent control: The design of the Inline Homogenizer can be equipped with an intelligent control system to realize automated operation, monitoring and maintenance of the equipment, improving production efficiency and product quality.
In general, the design features of the Inline Homogenizer are its continuous mixing, high shear force, tight gap, high-speed rotation, multiple sizes and types, easy cleaning and maintenance, and adaptability to different production lines and intelligent control. These features make the Inline Homogenizer one of the most widely used mixing and homogenizing equipment in many industrial fields.
HEX1 series for in Line Homogenizer Table of technical parameters
Type | Capacity | Power | Pressure | Inlet | Outlet | Rotation speed (rpm) |
Rotation speed (rpm) |
(m³/h) | (kW) | (MPa) | Dn(mm) | Dn(mm) | |||
HEX1-100 | 1 | 2.2 | 0.06 | 25 | 15 |
2900 |
6000 |
HEX1-140 | 5 |
5.5 |
0.06 |
40 |
32 |
||
HEX1-165 | 10 | 7.5 | 0.1 | 50 | 40 | ||
HEX1-185 15 11 0.1 | 65 55 | ||||||
HEX1-200 | 20 | 15 | 0.1 | 80 | 65 | ||
HEX1-220 30 15 | 0.15 | 80 65 | |||||
HEX1-240 | 50 | 22 | 0.15 | 100 | 80 | ||
HEX1-260 60 37 0.15 |
125 |
100 |
|||||
HEX1-300 | 80 | 45 | 0.2 | 125 | 100 |
HEX3 series for in Line Homogenizer
Type | Capacity | Power | Pressure | Inlet | Outlet | Rotation speed (rpm) |
Rotation speed (rpm) |
(m³/h) | (kW) | (MPa) | Dn(mm) | Dn(mm) | |||
HEX3-100 | 1 | 2.2 | 0.06 | 25 | 15 |
2900 |
6000 |
HEX3-140 | 5 |
5.5 |
0.06 |
40 |
32 |
||
HEX3-165 | 10 | 7.5 | 0.1 | 50 | 40 | ||
HEX3-185 15 11 0.1 | 65 55 | ||||||
HE3-200 | 20 | 15 | 0.1 | 80 | 65 | ||
HEX3-220 30 15 | 0.15 | 80 65 | |||||
HEX3-240 | 50 | 22 | 0.15 | 100 | 80 | ||
HEX3-260 60 37 0.15 |
125 |
100 |
|||||
HEX3-300 | 80 | 45 | 0.2 | 125 | 100 |
Homogenizer Pump Installation and testing