High temperature Plastic Tubes Filling and Sealing Machine with tank mixer

Brief Des:

1.PLC HMI touching screen panel
2.12 Station Rotary Indexing for high speed 

3.. CompressedAir supply specification 0.55-0.65Mpa 50 m3/min
4.Tube material:Plastic , Composite  Or Aluminium tube
5.Tube diameter:φ13-φ60mm
6..Filling temperature up to 95 degree.

7..Quickly  shipping spare part  and tooling 

8. filling speed 100  .120  up to 360 tube filling per minute for optional 


Product Detail

Customized process

Video

RFQ

Product Tags

Product profile for tube filler

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High temperature tube filler  has a rotary disc driven by CAM controlled by Plc procedure  fast speed, high precision;
Tube Filler  slant hanging tube hopper , the upper tube mechanism is equipped with a vacuum pump adsorption device for hold tube tightly to ensure the automatic tube loading is accurate into the tube seat;
Rotary tube filling machine has photoelectric calibration workstation, with high-precision light probe, stepping motor and other control tube  pattern aligninged in the correct position;
Nozzle of rotary tube filling machine is equipped of tube filler  with a cutting mechanism to ensure the filling accuracy and drip -proof 
No pipe, no filling function for Plastic Tube Filler
Rotary tube filling machine  has tail sealing is heated inside the tube tail (Leister hot air gun), and the external cooling device is configured;
typing the code workstation will automatically print the code in the position required by the process;
plastic manipulator shear tube  tail into a right Angle or rounded Angle for option
Fault protection alarm, no pipe alarm, door open and stop, overload stop function for cosmetic tube filler  
counting and quantitative shutdown.

Technical parameter

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Model NF-80 A
Outout capcity  60-80 tube per mintue 
Tube diameter Φ10mm-Φ50mm
Tube height 20mm-250mm
Filling range 1.3-30      2,5-75      3.50-500ml for optional 
Power 380V three phase 50-60 frequency 5 lines (can customize)
Gas consumption 50m³ per minutes
size 2180mm*930mm*1870mm(L*W*H)
Weight 1300KG

Rotary tube filling machine application

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Tube filler can be widely used in many differnce fields 

The application of  Tube filler  in various industries is extensive and significant. rotary tube filling machine are renowned for their efficiency, precision, and automation capabilities, making them ideal for a wide range of filling tasks. Here's a detailed overview of their application

1. Pharmaceutical Industry

  • Drug and Healthcare Product Filling: Rotary tube filling machines are indispensable in the pharmaceutical sector for accurately filling ointments, creams, gels, oral liquids, and other healthcare products. tube filler  precision and speed ensure consistent product quality and high production rates.
  • Medical Device Components: rotary tube filling machine used to fill disinfectants, lubricants, and other medical-grade materials into tubes or containers, automatic tube filling and sealing machine adhering to stringent hygiene and sterilization standards.
  • 2. Cosmetics and Personal Care Industry
  • Skincare and Makeup Products: rotary tube filling machine are widely employed in the cosmetics industry for filling face creams, lotions, serums, lipsticks, eyeliners, and other beauty products. automatic tube filling and sealing machine  automation minimizes human intervention, enhancing product hygiene and consistency.
  • Fragrances and Miniature Packaging: Tube filling machine can capable for  filling of perfume bottles and other small, decorative packaging.
  • 3. Food and Beverage Industry
    • Condiments and Sauces: In the food industry, rotary tube filling machines efficiently fill ketchup, mustard, mayonnaise, and other condiments and sauces. automatic tube filling and sealing machine accuracy guarantees consistent flavor profiles and product volumes.
    • Nutritional Supplements: Proteins, vitamins, and other nutritional supplements often require precise measurement and rapid filling, which rotary tube filling machines excel at.

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  • Filling and sealing machine customization service process
    1. Demand analysis: (URS) First, the customization service provider will have in-depth communication with the customer to understand the customer’s production needs, product characteristics, output requirements and other key information. Through demand analysis, ensure that the customized machine can meet the actual needs of customers.
    2. Design plan: Based on the results of the demand analysis, the customization service provider will develop a detailed design plan. The design plan will include the structural design of the machine, control system design, process flow design, etc.
    3. Customized production: After the design plan is confirmed by the customer, the customization service provider will start production work. They will use high-quality raw materials and parts in accordance with the requirements of the design plan to manufacture filling and sealing machines that meet customer needs.
    4. Installation and debugging: After production is completed, the customization service provider will send professional technicians to the customer’s site for installation and debugging. During the installation and commissioning process, technicians will conduct comprehensive inspections and tests on the machine to ensure that it can operate normally and meet the customer’s production needs. Provide FAT and SAT services
    5. Training services: In order to ensure that customers can use the filling and sealing machine proficiently, our customized service providers will also provide training services (such as debugging in the factory). The training content includes machine operation methods, maintenance methods, troubleshooting methods, etc. . Through training, customers can better master the skills of using the machine and improve production efficiency).
    6. After-sales service: Our customized service provider will also provide comprehensive after-sales service. If customers encounter any problems or need technical support during use, they can contact the customized service provider at any time to obtain timely help and support.
    Shipping method: by cargo and air
    Delivery time: 30 working days

    1.Tube Filling Machine @360pcs/minute: 2. Tube Filling Machine @280cs/minute: 3. Tube Filling Machine @200cs/minute 4.Tube Filling Machine @180cs/minute: 5. Tube Filling Machine @150cs/minute: 6. Tube Filling Machine @120cs/minute 7. Tube Filling Machine @80cs/minute 8. Tube Filling Machine @60cs/minute

    Q 1.What is your tube material (plastic, Aluminum, Composite tube. Abl tube)
    Answer, tube material will cause sealing tube tails method of tube filler machine, we offer internal heating, external heating, high frequency, ultrasonic heating and tail sealing methods
    Q2,what is your tube fill capacity and accuracy   
    Answer: tube filling capacity requirement will lead machine dosing system configuration
    Q3,what is your expectation output capacity  
    Answer : how many pieces do you want per hour. It will leading how many filling nozzles , we offer one two three four six filling nozzles for our customer and the output can reach 360 pcs/minute
    Q4,what is the filling material dynamic viscosity?
    Answer: the filling material dynamic viscosity will result the filling system selection , we offer such as filling servo system, high pneumatic dosing system
    Q5, what is the filling temperature
    Answer :difference filling temperature will need difference material hopper (such as jacket hopper , mixer , temperature control system ,position air pressure and so on)
    Q6: what is the sealing tails shape
    Answer : we offer special tail shape, 3D common shapes for tail sealing
    Q7: does the machine need CIP clean system 
    Answer: The CIP cleaning system mainly consists of acid tanks, alkali tanks, water tanks, concentrated acid and alkali tanks, heating systems, diaphragm pumps, high and low liquid levels, online acid and alkali concentration detectors and PLC touch screen control systems.

    Cip clean system will create extra investment , main apply in almost all food, beverage and pharmaceutical factories for our tube filler 

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