Cream Tube Filling Machine
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Product Overview of Cream Tube Filling Machine
Tube filling machines are specialized equipment designed to efficiently fill cream, paste, or similar viscous products into plastic or aluminum tubes. It can be capable of a plastic or aluminum tube packing process. These filling machines are widely used in the cosmetic, pharmaceutical, and food industries due to their ability to accurately dispense products while maintaining high levels of hygiene and productivity. this article on Cosmetic Tube Sealing Machine guide, it will explore the various aspects of cream tube filling machines, including their types, working principles, features, applications, and maintenance key points.
Applications in different fields for Cream Tube Filling Machine
Cream tube filling machines are used in various industries, including:
●Cosmetics: For filling creams, lotions, and serums into tubes.
●Pharmaceuticals: For dispensing ointments, gels, and pastes into tubes for medical use.
●Food: For packaging Seasoning Sauce, spreads, and other viscous food products.
●Personal Care: For toothpaste, hair gel, and other personal care products.
Technical Parameters for Cosmetic Tube Sealing Machine
1 .Filling Capacity (filling tube capacity range 30G up to 500G)
2. The tube filling machine supports a range of filling capacities, typically from 30 ml to 500 ml, depending on the model and cosmetic gravity The filling capacity can be precisely adjusted via the machine's settings interface.
3. Filling Speed from 40 tubes up to 350 tubes per minute
The machine can be different speed design based on the machine filling nozzle no (up to 6 filling nozzles)and Electrical Design
Depending on the machine design, there are low, middle and high-speed tube filling machines from 40 to 350 tube filling per minute. This high efficiency caters to large-scale production needs.
4. Power Requirements
The machine generally requires a 380 voltages three phase and connected ground line power supply, with power consumption ranging from 1.5 kW to 30 kW, depending on the configuration and production needs.
| Model no | Nf-40 | NF-60 | NF-80 | NF-120 | NF-150 |
| Filling nozzles no | 1 | 2 | |||
| Tube type | Plastic .composite ABL laminate tubes | ||||
| Tube cup no | 8 | 9 | 12 | 36 | 42 |
| Tube diameter | φ13-φ50 mm | ||||
| Tube length(mm) | 50-220 adjustable | ||||
| viscous products | cream gel ointment toothpaste paste f liquid, cream, or paste cosmetics for personal care product | ||||
| capacity(mm) | 5-250ml adjustable | ||||
| Filling volume(optional) | A:6-60ml, B:10-120ml, C:25-250ml, D:50-500ml (Customer made available) | ||||
| Filling accuracy | ≤±1％ | ||||
| tubes per minute | 20-25 | 30 | 40-75 | 80-100 | 100-130 |
| Hopper Volume: | 30litre | 40litre | 45litre | 50litre | |
| air supply | 0.55-0.65Mpa 30 m3/min | 40m3/min | |||
| motor power | 2Kw(380V/220V 50Hz) | 3kw | 5kw | ||
| heating power | 3Kw | 6kw | |||
| size(mm) | 1200×800×1200 | 2620×1020×1980 | 2720×1020×1980 | 3020×110×1980 | |
| weight (kg) | 600 | 800 | 1300 | 1800 | |
3 Product Features of Cream Tube Filling Machine
The Cream Tube Filling Machine has a range of advanced features that elevate production standards in the cream paste beauty industry. machine integrates precise temperature control, ensuring a flawless seal that maintains product freshness and safety. With its automatic control system, the machine ensures every tube is perfectly aligned for accurate and consistent sealing, eliminating the risk of leaks or imperfections in product packing
The paste tube filling machine has advanced filling technology for the paste tube filling process providing high precision in cosmetic volume per single filling cycle with a dosing pump device With precise flow meters and servo motors, the error margin in filling volume is minimized, ensuring consistency and stability of the product.
4. Versatile Adaptability for Cosmetic Filling Machine
The Cosmetic tube Filling Machine is suitable for various cosmetic liquids and paste and can handle products with different viscosities, including emulsions and creams. The machines easily diverse product filling requirements by adjusting the metering device’s stroke and flow and filling process settings.
5. Automated Operation for Cosmetic Filling Machine
Machine Featuring an advanced PLC control system and a touchscreen interface, the machine allows users to set filling parameters and monitor the production process through a user-friendly interface. It reduces human error and increases production efficiency.
6 Efficient Production Capacity for Cream Tube Filling Machine
The machine boasts high production efficiency, capable of filling a large number of bottles in a short time. Depending on the model, the filling speed can reach 50 to 350 tubes per minute, meeting the needs of large-scale production.
7. Hygienic Safety Design for Cream Tube Filling Machine
Cream tube Filling Machine Constructed from food-grade high-quality stainless steel, the cosmetic filling machine meets international hygiene standards. Each contact surface(ss316) is precisely machined and high polished to ensure a sterile environment and product safety. Additionally, the Cosmetic Tube Sealing Machine features an automatic cleaning system to simplify maintenance and cleaning.
8. Smart Fault Diagnosis for Cosmetic Tube Sealing Machine
The machine includes an intelligent fault diagnosis system that monitors the machine status in real-time, detecting and reporting potential faults or anomalies for the tube filling and sealing process, an operator can view fault information on the touchscreen and take appropriate actions, reducing downtime.
9.Materials for Cosmetic Tube Sealing Machine
The primary material of cosmetic tube filler used is 304 stainless steel, which is corrosion-resistant, easy to clean, and complies with food-grade standards, ensuring product hygiene and safety.
Cream Tube Filling Machine sealing tail shapes
The Cream Tube Filling Machine demonstrates exceptional professionalism and flexibility in the tail sealing process. Utilizing advanced sealing technology, it ensures precise control over the shape of each tube's tail, guaranteeing a tight and uniform seal. With sophisticated mechanical design and intelligent control systems, it easily adapts to different sizes and materials of cream tubes, accommodating round, flat, or even special-shaped tail requirements.
During the sealing process, the machine automatically adjusts heating temperature and pressure to ensure both a secure and visually appealing seal. Its efficient operation significantly boosts production efficiency and reduces labor costs. For cosmetic making companies pursuing product quality and production efficiency, this Cream Tube Filling Machine is an ideal choice.
10.Operating Procedures
1.Preparation
Before starting the Cosmetic Tube Sealing Machine
operators should check all parts of the equipment to ensure they are functioning correctly and confirm that the feeding system and filling system are free from issues. Prepare the cosmetic raw materials, ensuring they meet production requirements.
Setting Parameters
Set the required filling parameters via the touchscreen, including filling volume and tube speed. The system of Cream Tube Filling Machine will automatically adjust the filling nozzles and flow meters according to these settings to ensure accuracy.
2. Start Production
Once the Cream Tube Filling Machin settings are complete, start the machine to begin production. The machine will automatically carry out filling, sealing and encoding and other operations. Operators should periodically check the machine's operating status to ensure smooth production.
3. Product Inspection
During production, periodically inspect the filling volume and quality of the products to ensure they meet standards. If issues arise, use the intelligent fault diagnosis system to troubleshoot and resolve them.
4. Cleaning and Maintenance
After production, thoroughly clean the Cream Tube Filling Machin to ensure no residual cosmetic product remains. Regularly check and maintain various parts of the equipment, including filling nozzles, flow meters, and motors, to ensure long-term stable operation.
5.Maintenance and Care
Daily Cleaning
After each production run, clean the Cream Tube Filling Machin promptly. Use mild detergents and water for cleaning, avoiding strong acids or alkalis. Regularly check contact surfaces to ensure no residual cosmetic product remains.
Regular Inspections for Cream Tube Filling Machin
Regularly inspect components such as filling nozzles, HIM , motors, and cylinders driven system Check for wear or aging, replacing or repairing parts as needed. Inspect the electrical system for damage to cables and connectors.
Lubrication Maintenance
Regularly lubricate moving parts of the Cream Tube Filling Machine to reduce friction and wear. Use appropriate lubricants to ensure the lubrication system operates correctly.
Software Updates
Periodically check for software updates for the Cream Tube Filling Machine applying updates as necessary. Updating the software can enhance the machine’s functionality and stability, ensuring optimal performance.
Conclusion
As a core component of the modern cosmetic production line, the cosmetic tube filling machine’s efficient, precise, and safe performance makes it an indispensable tool for cosmetic production companies. Through advanced technology and intelligent design, the machine enhances production efficiency and ensures the consistency and quality of each cosmetic product. Proper operation and regular maintenance are essential for ensuring the long-term stable operation of the equipment. Understanding the machine’s functions, features, and maintenance requirements will help users maximize the benefits of the cosmetic filling machine and achieve production goals.
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