Automatic liquid soap detergent bottle filling machine| linear filling system

Automatic liquid filling machine main features

1. Liquid filler can connect the bottle unscrambler directly, by optimizing bottle conveying speed and liquid filling speed, the machine production efficiency is significantly improved. As liquid filler has multiple filling nozzles, individual filling nozzle can synchronously descend and rise asynchronously following the bottles position, multiple filling nozzles following soap, detergent soap, and liquid bottles position, the filling process can be carried out simultaneously, liquid filler ensures that a large number of bottles filling package can be completed in a short time.

2. The filling machinery adopts advanced servo motors, highly stable gear metering pumps and programmable logic controller (PLC) control to ensure that the amount of each filler is accurate. The individual filling nozzle also has an independent filling parameter for different purpose, The liquid bottle filling machine can also automatically change filling volume according to the preset filling parameter, and adapt to bottles of different specifications, shapes, and capacities for quick changeover

3. A liquid soap filling machine has better adaptability and can be automatically adjusted through a program controller according to the characteristics of different products and the shape, size, and shape of bottles such as PET, HDPE, PP, PS glass bottles, and so on. The filling machine can be compatible with a variety of filling mode options, such as quantitative bottle filling, continuous filling, and multi-stage filling process, to meet the liquid filling packing process demanding of viscosity products and characteristics.

4. Automatic liquid filling machine, The filling process realizes a full high degree of automation, and the automatic liquid bottle filling machine minimizes the errors caused by human intervention. The filling machinery is equipped with photoelectric high-precision position sensors and detection devices, which can monitor the position, status, and filling process of bottles in real time to ensure the smooth progress of the filling liquid into the bottle process.

5. When designing and manufacturing the liquid filling machine system, full consideration is given to personnel safety and product requirements. The machine adopts multiple electrical interlocks, electrical process parameter settings, and mechanical, and photoelectric interlock protection measures, such as emergency stop buttons, safety door locks, etc., to ensure the safety of operators and liquid products.

    Automatic liquid bottle filling machine composition

1.Bottle conveyor line: A flexible conveyor is used to transport empty bottles automatically from the bottle unscrambler to the closed filling area. The conveyor line of filler usually adopts a chain type, which is stable, reliable, and low-noise.

2.Before filling, empty bottles are tracked and precisely positioned to ensure that the individual filling nozzle is aligned with the specified bottle mouth center. Filling nozzles move down toward the bottle mouth and are ready for filling process

3. Filling system: including filling heads, gear pumps, servo motor, programmable controller, decoder and other components, responsible for filling liquid soap detergent and lotion into bottles. The filling device is usually a piston filler or gear pump, filler has the characteristics of high precision and low noise stability

4. Bottle filler control system: filler comprises a programmable controller PLC, touch screen, photoelectric sensor, and decoding components, and implements real-time control and monitoring of the entire filling process. The filling control system has a friendly human-computer dialogue interface and powerful data processing capabilities and can achieve real-time adjustment and optimization of filling parameters.

Automatic liquid bottle filling machine tracking technologies

Linear structure of liquid soap filling machine In the filling system, tracking technology plays a vital role. The machine monitors the position and status of the empty bottle in real time through program-controlled sensor actions and detection devices. The filler can automatically adjust the position and moving speed of the filling head to ensure that the filling nozzles always align with the center line of the empty bottle mouth during the filling process to ensure the accuracy and stability of the filling process. In addition, the filler can also be used to monitor the filling volume in real time, and detect and handle abnormal situations in a timely manner.

Filling capacity for shampoo product option(bottle per minute)

2 filling nozzles with 20 to 40 bottles production rate
4 filling nozzles with 40 to 60 bottles production rate
6 filling nozzle with 60 to 80 bottles production rate
8 filling nozzles with 80 to 100 bottles  production rate
12 filling  nozzles with 100 to 120 bottles production rate

          The linear system of Automatic Liquid Soap Detergent Bottle Filling Machine is widely used in filling daily chemical products such as liquid soap, detergent shampoo, body wash, handwashing liquid, cosmetics, etc. This kind of liquid usually has different viscosities and fluidities, and the bottle filler can automatically adjust the filling parameters to adapt to these changes, ensuring accurate fill volume.

The automatic liquid bottle filling machine can also be customized according to the specific needs of customers to accommodate more types of liquid products. For liquids with special viscosity, corrosiveness or temperature requirements, the system can be adjusted and optimized accordingly