Tube filling machine is a fully automatic running package machines, tube filler can capable to handle tube-shape container filling material such as liquid, various pastes, powders, granules and other viscous products into tubes,main used in Food, cosmetics, pharmaceuticals, etc. manufacturing，machine start filling and sealing with plastic tube ，aluminum tubes. filling machines can smoothly and accurately inject various viscous products materials into plastic tubes or aluminum tubes at the specified filling volume, and complete the sealing tail for protection material at one time.most machine through internal hot air heating, ultrasonic, or high frequency processes heating tube tails, At the same time, tube filling machine can encode batch number, production date and other labels are positoned on the tube tailer. Tube filling machines are widely used in food, beverage, medicine, cosmetics, chemical ,and other industries. In the food packing industry, Tube Fill Machine is widely used for filling condiments, sauces, dairy products, dairy products, meat and poultry products.
Working principle of tube filling machinery:
1.The filling system of tube filling machinery adopts high-quality metering pump, high-quality SS316 pipes and programmable controlled system.the Filling and sealing machine ensures the same amount of materials in each packaging tube to complete the tube filling process
2. tube filling machinery has heating system such as internal hot air heating, ultrasonic, or high frequency selection for sealing tube process
3.The tail sealing system for tube filling machinery is composed of high quality tail sealing mechanism, heating system and control system or mechanical tail sealing. The tube sheet material is melted at high temperature to firmly bond the materials on both sides together by automatic tube filling machine . The specific high heat method depends on the characteristics of the product and the requirements of the customer. The specific tail sealing structure depends on the tube material and the requirements of the customer to complete the tube sealing process
4. The driving system of Tube Fill Machine adopts high-precision divider and full servo motor drive
The main two process flows of the filling and sealing machine are tube filling and sealing processing
Automatic tube filling machine main basic features:
1. Tube Fill Machine generally use machine enclosed filling structure of various pastes and liquids, and the sealing is leak-free, ensuring good consistency of filling weight and capacity.
2. tube filler machine is capable to handle filling, sealing, and coding in one process, filler improves production efficiency.
3. The transmission part of the tube filler is enclosed below the platform of tube filler machine and can use mechanical transmission and servo transmission, tube filler is safe and reliable, pollution-free and low-noise
4.The material contact part and connecting pipes of the filling and sealing machine are made of high quality SS 316 material. The pipes must meet the design standards of GMP. tube filler machine’s frame is made of high quality stainless steel 304
5. tube filling machinery is controlled by PLC programmer and touch screen HMI dialogue interface, filling machinery is easy to operate tube filler
6. Separate oblique hanging tube warehouse, the tube loading mechanism is equipped for automatic tube filling machine with a vacuum adsorption device design, ensure that the automatic tube loading accurately enters the tube seat. tube loading mechanism of tube filling machine can have Automatic Cassette Tube Feeder and robot options
7.Robot tube loading device automatic tube filling machine through robot program control, grabs the tube and completes the insertion through program control and tube filler control program integration. The purpose is to increase the speed of tube loading to reach high speed filling capacity purpose
8.Photoelectric calibration workstation of tube filling machines uses high-precision probes, stepper motors, etc. to control the tube pattern in the correct position.
9. Tube Fill Machine adopts tail is sealed with (Leister hot air gun) to heat the tube tail internally and configure a cooling device externally to ensure the tube tail sealing quality and extend the life of tube filler machine
10.The shaping robot cuts the tube tail into right angles, rounded corners or punching holes to meet the outer tube requirements of different tube tail sealing and meet the appearance requirements of the market
| Model no | Nf-120 | NF-150 | NF-180 | NF-4200 |
| Tube material | Plastic aluminum tubes .composite ABL laminate tubes | |||
| Station no | 36 | 43 | 76 | 144 |
| Tube diameter | φ13-φ60 mm | |||
| Tube length(mm) | 50-220 adjustable | |||
| viscous products | Viscosity less than 100000cpcream gel ointment toothpaste paste food sauce and pharmaceutical, daily chemical, fine chemical | |||
| capacity(mm) | 5-250ml adjustable | |||
| Filling volume(optional) | A:6-60ml, B:10-120ml, C:25-250ml, D:50-500ml (Customer made available) | |||
| Filling accuracy | ≤±1％ | |||
| tubes per minute | 100-120 | 130-150 | 150-180 | 180-250 |
| Hopper Volume: | 50litre | 50litre | 50litre | 50 litre |
| air supply | 0.55-0.65Mpa 30 m3/min | 340 m3/min | ||
| motor power | 2Kw(380V/220V 50Hz) | 3kw | 5kw | |
| heating power | 3Kw | 6kw | ||
| size(mm) | 2620×1020×1980 | 2620×1020×1980 | 2720×1020×1980 | 3020×110×1980 |
| weight (kg) | 1600 | 1800 | 2200 | 3500 |
Tube Fill Machine capacity classification
1. Small size Tube Fill Machine: Suitable for small-scale production or laboratory use. The machine filling capacity is very low, with low production capacity but high flexibility. tube filling machines is generally designed with 1 injection nozzle.
2. Medium size Tube Fill Machine: Suitable for medium-scale production, with moderate production capacity,the tube fill machine can be adjusted according to needs. It is generally designed with 2 injection nozzles. The filling speed is over 100 tubes per minute.
3. Large-size tube filling machines: Suitable for large-scale production, with high capacity per minute
The Filling nozzle can be up to 6 nozzles to meet the needs of large-scale production. Tube filler is a fully automatic tube filling machines
sealing method of tube sealing tails of Tube Fill Machine
1. Ultrasonic sealing machine: Tube Fill Machine adopts the principle of ultrasonic high-frequency vibration, which is transmitted to the tube workpiece through the tool head, so that the joint surface of the tube workpiece produces intense friction and then melts, and the gluing process is completed instantly. This type of tube filling filler is suitable for products with high sealing quality requirements and low speed tube filler suitable for plastic tubes, composite tubes. Laminated tubes
2. Heating filling and sealing machine: automatic tube filling machine inner side of the tube is dissolved by heating temperature, then the tube is bonded by the clamp to achieve the sealing result. The heating method can be divided into internal heating and external heating. Most of tube filler machine method is high speed automatic tube filler, tube filler machine is mainly used for plastic tubes and composite tubes. Laminated tube ABL tube for tube packing process
3. High -frequency sealing, tube filler machine is, the sealing operation using high frequency (HF) technology, mainly involves a high-frequency oscillator converting electrical energy into high-frequency electromagnetic energy, and heating the material of tube tails through the heat generated by electromagnetic induction, a pressing method to make it welded under high pressure
4. Mechanical sealing: tube filler machine is mainly used for aluminum tube sealing, which can achieve 1 fold, 3 fold, and 5 fold sealing for optional
F. Tube Filling Machine’s sealing process function, why should have tube filler ：
1. Sealing: The main purpose of tube filler machine is to ensure that the materials in the package will not leak. Through the precise tail cap size and insertion technology, tube filler can ensure that the tube filling and sealing has good sealing performance. Generally, it can be packaged to 1-3 kg pressure test.
2. Isolation: The sealed tube can effectively isolate the invasion of external factors such as air, moisture and bacteria, protect the materials in the package from contamination, and extend the shelf life.
3. Aesthetics: The design of the tail cap and the sealing process can ensure the neat and beautiful appearance of the aluminum tube packaging, and enhance the overall image of the product
G .Sealing method for plastic ABL tube tails LEISTER hot air VS High frequency generator
In the world , currently for the plastic ABL there are two methods for tube filling machine manufacturers
- most tube filling machinery factory like to have LEISTER for heating tube tails as it have some advanced points
The technical principle of internal heating heats the inside of the hose while cooling the outside of the hose, allowing printing at the hose seal. The new hot air heating system can accurately control the sealing temperature, protect the exquisitely printed part of the tubes, avoid the "ear" phenomenon of the hose, and ensure the neatness and perfection of the tube.
2. The hot air heating system uses heating components to preheat the incoming gas and uses the exhaust gas to cool the outside of the system. This design can save energy and prevent overheating.
3. The advantages of the system are: easy operation, fast replacement of specification parts, fully enclosed hygienic design, preheated air, low noise, etc.
Tube filling machine manufacturers would like to have LEISTER to design single or double nozzles Tube Fill Machine
2. High frequency generator sealing composite plastic tube
Principle and Mechanism High-frequency alternating electromagnetic field: The high-frequency generator generates a high-frequency alternating electromagnetic field. When this electromagnetic field acts on the port of the composite plastic pipe, polarization occurs inside the plastic, causing it to generate heat.
Heating and melting: As heat accumulates, the plastic pipe port gradually softens and melts. After reaching a certain degree of melting, sealing is achieved through external pressure or the action of the mold.
High-frequency generator: As an energy source, it provides high-frequency electrical energy. .
Power drive device: used to drive the clamping and loosening actions of the electrode to ensure the stability and accuracy of the plastic pipe port during the sealing process. Good sealing effect: Since the plastic pipe port is melted and sealed under high temperature and high pressure, its sealing effect is more reliable.
Why Choose our tube filler machine
Zhitong is one of the leading tube filling machine manufacturers over 15 years focus on tube filling machinery the tube filling machine manufacturer for design development and sales company mainly focusing on High- Speed Tube Filling Machine toothpaste tube filling machines and offers packing solutions for our customers
as tube filling machine manufacturers, our machines are available to handle metal, plastic, aluminum and laminate ABL tube, tube filling machinery is available for packing different types of viscosity products like Food, beverage medicine, cosmetics, chemical so on. manufacturers designed the Controlled with smart PLC and large size touch screen panel to get the better performance.
tube filler machine employed high definition and high resolution touch screen and PLC ,Programmable control system employed, Convenient, Intuitive, Durable
- tube filler machine has compacted design, automatic tube loading, tube insertion, tube pressing, filling, sealing and coding are completed in one step. The transmission part is fully enclosed below the machine.
- Tube filler machine transmission part adopts a fully enclosed structure. High-precision divider and servo motor drive .filler packaging work area is clean and hygienic
- automatic tube filling machine ,the function of tube washing and feeding marking identification, filling, folding, sealing, code printing and finished product output all conducted by a fully auto- control system.
- The self-nitrogen cleaning tube function, the delivery tube and the pressure tube all use imported pneumatic components to ensure accurate, reliable and low noise operation.
- Automatic tube filling machine adopted German sick banner photoelectric inductor to achieve automatic deviation correction and machine can get tube positioning tolerance 0.1mm
- Easy adjustment and dismantling. All tube contacting material adopted high quality ss316 material and meet GMP design requirements
Filler Adopted Leister intelligent heater smart temperature controller and small chiller cooling system makes best sealing tube appearance
- Sanitary quick clamp design . Ensures easy cleaning of the machine
- contacting material part materials is made of high quality 316L stainless steel, clean, sanitary and conforming to GMP for medicine manufacturers.
- And filling carried out only with tubes fed. Overload protection for tube filler machine
- Equipped with alarm safety device to ensure the safety of staff and quick troubleshooting
Post time: Dec-12-2024
