Our high-Speed Tube Filling Machine assembly factory is based in the Intelligent Manufacturing Industrial Park of Lingang Free Trade Zone, Shanghai. It was established by a group of senior engineers and engineering technicians who have been engaged in the design, processing and manufacturing of pharmaceutical machinery for tube filling machinery over many years. Adhering to the spirit of technological innovation, R&D, intelligent manufacturing, and excellence, we continue to develop new products, improve end customers experience, and create value for customers.
All of our High Speed Tube Filling Machine is linear tube filling machines types, it can adopted 2 .3 up to 6 nozzles to satisfy different customers product demands, linear machines designed with full automatic controller system, most fully automatic tube filling machine adopted ABB robotic system for pick up the tubes from tube box and high precision align into the machine chain for filling .sealing and encode on the tube tail .
Our High Speed Tube Filling Machine primarily serves the cosmetics, pharmaceutical, and food packaging industries, providing them with a variety of effective and efficient high-speed packaging solutions, including how to improve production efficiency, reduce labor costs, effectively ensure product safety and machine and personnel safety. We also provide training and guidance for our customers.
After over 15 years development, the linear tube filling machine series has many customers at home and abroad, and has been promoted and applied in the pharmaceutical industry, cosmetics industry, healthcare products industry, and food industry. Our tube filling machine has been well received by customers recognition and established a good reputation.
High Speed Tube Filling Machine development milestone
| year | Filler model | Nozzles no | Machine capacity(tube/minute) | Drive method | |
| Design speed | Steady speed | ||||
| 2000 | FM-160 | 2 | 160 | 130-150 | Servo drive |
| 2002 | CM180 | 2 | 180 | 150-170 | Servo drive |
| 2003 | FM-160 +CM180 cartoning machines | 2 | 180 | 150-170 | Servo drive |
| 2007 | FM200 | 3 | 210 | 180-220 | Servo drive |
| 2008 | CM300 | High-Speed Cartoning Machine | |||
| 2010 | FC160 | 2 | 150 | 100-120 | partial servo |
| 2011 | HV350 | fully automatic high speed cartoning machine | |||
| 2012 | FC170 | 2 | 170 | 140--160 | partial servo |
| 2014-2015 | FC140 sterile tube filler | 2 | 150 | 130-150 | ointment tube filling and packaging line |
| 2017 | LFC180sterile tube filler | 2 | 180 | 150-170 | robot tube full servo drive |
| 2019 | LFC4002 | 4 | 320 | 250-280 | independent full servo drive |
| 2021 | LFC4002 | 4 | 320 | 250-280 | robot upper tube independent full servo drive |
| 2022 | LFC6002 | 6 | 360 | 280-320 | robot upper tube independent full servo drive |
PRODUCT DETAIL
| Model no | FM-160 | CM180 | LFC4002 | LFC6002 | |
| Tube Tail Trimming method | Inner heating or High frequency heating | ||||
| Tube material | Plastic ,aluminum tubes .composite ABL laminate tubes | ||||
| Design speed(tube filling per minute) | 60 | 80 | 120 | 280 | |
| Tube holder Station | 9 | 12 | 36 | 116 | |
| Tube dia(MM) | φ13-φ50 | ||||
| Tube extend (mm) | 50-220 adjustable | ||||
| Suitable filling product | Toothpaste Viscosity 100,000 - 200,000 (cP) specific gravity is generally between 1.0 - 1.5 | ||||
| Filling capacity (mm) | 5-250ml adjustable | ||||
| Tube capacity | A:6-60ml, B:10-120ml, C:25-250ml, D:50-500ml (Customer made available) | ||||
| Filling accuracy | ≤±1％ | ||||
| Hopper capacity: | 50litre | 55litre | 60litre | 70litre | |
| Air Specification | 0.55-0.65Mpa 50 m3/min | ||||
| heating power | 3Kw | 12kw | 16kw | ||
| Dimension (LXWXH mm) | 2620×1020×1980 | 2720×1020×1980 | 3500x1200x1980 | 4500x1200x1980 | |
| Net weight (kg) | 2500 | 2800 | 4500 | 5200 | |
High Speed Tube Filling Machine Performance Comparison with Major Competitors
| High Speed Tube Filling Machine LFC180AB and market machine for two filling nozzle filler | |||
| No | item | LFC180AB | Market machine |
| 1 | Machine structure | Full servo filling and sealing machine, all transmission is independent servo, simple mechanical structure, easy maintenance | Semi-servo filling and sealing machine, the transmission is servo + cam, the mechanical structure is simple, and the maintenance is inconvenient |
| 2 | Servo control system | Imported motion controller, 17 sets of servo synchronization, stable speed 150-170 pieces/min, accuracy 0.5% | Motion controller, 11 sets of servo synchronization, speed 120 pcs/min, accuracy 0.5-1% |
| 3 | Noise level | 70 dB | 80 dB |
| 4 | Upper tube system | Independent servo presses the tube into the tube cup, and the independent servo flap erects the hose. The touch screen is adjusted when changing specifications to optimize sterility requirements | The mechanical cam presses the tube into the tube cup, and the mechanical cam flap erects the hose. Manual adjustment is required when changing specifications. |
| 5 | tube purge system | Independent servo lifting, touch screen adjustment when changing specifications, optimizing sterility requirements | Mechanical cam lifting and lowering, manual adjustment when changing specifications |
| 6 | Tube calibration system | Independent servo lifting, touch screen adjustment when changing specifications, optimizing sterility requirements | Mechanical cam lifting and lowering, manual adjustment when changing specifications |
| 7 | Filling tube cup lifting | Independent servo lifting, touch screen adjustment when changing specifications, optimizing sterility requirements | Mechanical cam lifting and lowering, manual adjustment when changing specifications |
| 8 | Filling characteristics | The filling system is in a suitable location and meets the requirements for online monitoring | The filling system is improperly located, which is prone to turbulence and does not meet the requirements of online monitoring. |
| 9 | Waste tube removal | Independent servo lifting, touch screen adjustment when changing specifications | Mechanical cam lifting and lowering, manual adjustment when changing specifications |
| 10 | Aluminum tube tail clip | Horizontal clamping to remove air, horizontal straight line folding without removing the tube, optimizing aseptic requirements | Use scissors to flatten the air inlet tube, and pick up the tail on the arc to make it easier to pull out the tube. |
| 11 | Sealing characteristics | There is no transmission part above the tube mouth when sealing, which meets the sterility requirements | There is a transmission part above the tube mouth when sealing, which is not suitable for aseptic requirements |
| 12 | Tail clamp lifting device | 2 sets of clamp tails are independently servo-operated. When changing specifications, the touch screen can be adjusted with one button without manual intervention, which is especially suitable for aseptic filling. | e sets of clamp tails are mechanically lifted, and manual adjustment is required when changing specifications, which is inconvenient for maintenance and adjustment. |
| 13 | Sterility online testing configuration | Precise configuration, can be connected to the touch screen to display dataOnline detection point for suspended particles;Online collection port for floating bacteria;Online detection point for pressure difference;
Online detection point for wind speed. |
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| 14 | Sterility key points | Filling system insulation, structure, tail clamp structure, detection position | Reduce manual intervention |
Why choose our High Speed Tube Filling Machine
1.Fully automatic tube filling machine adopts multiple filling nozzles with advanced electrical and mechanical technology and design, and high-precision CNC machines to achieve high-speed and accurate filling operations, greatly improving production efficiency.
2. The tube filling machine integrates a full automatic control advanced system to fully realize the whole process automation from tube conveying, filling, sealing, and coding to finished product output, reduce manual intervention, eliminate finished tube product pollution and improve the overall efficiency of the production line
3. The machine can adapt to tubes of different specifications and sizes to meet the filling needs of a variety of products.Through simple settings and adjustments, machine can adapt to the filling requirements of different products and realize multiple uses of one machine.
4. The tube filling machinery has passed relevant safety certification and testing, and adopts electrical and mechanical protection at the same time to ensure safety and reliability during the production process.
Post time: Nov-07-2024
