In today's pharmaceutical applications, pharmaceutical companies require (Aluminum Tube Filling and Sealing Machine) with many special machine performance, which can fully meet the special requirements of the pharmaceutical process, so it has always played a vital role. Machines In order to meet the GMP requirements of the pharmaceutical industry, it is necessary to design a system and pipeline requirements specifically for automatic filling and sealing of aluminum tubes, such as high-quality stainless steel SS316, no dead angle in the pipeline, quick disassembly and cleaning, and special materials that require constant temperature, constant humidity and sterilization, such as ointments, ointments, gels and other pharmaceutical products.
The following is a detailed introduction to Ointment Tube Filler in pharmaceutical applications:
一、aluminium tube sealing machine Machine Features
1. Aluminium tube sealing machine shows extremely high precision in pharmaceutical applications, ensuring the correct amount of material is filled each time. The general filling system uses servo motors and wear-free high-precision ceramic pumps to meet this requirement, which is crucial for the pharmaceutical industry because the accuracy of drug dosage is directly related to patient safety and treatment effects.。
2. Highly automated operation requirements: Since the pharmaceutical industry requires relatively large production capacity, the sealing machine adopts automated program design, electrical automation and mechanical action interlocking protection, which can continuously and stably complete a series of processes such as filling and sealing the aluminum tube. The characteristics of the sealing machine meet the requirements of effectively improving production efficiency. At the same time, the Tube Sealing Filler can also help enterprises minimize manual intervention, thereby effectively reducing the risk of contamination in the production process.
3. .Large range adaptability: During the design and manufacture of ointment tube filling machine, it is necessary to fully consider that the machine can adapt to aluminum tubes of different specifications, sizes and filling volumes, as well as pharmaceutical products with different performance specifications. Ointment sealing machine should be convenient for pharmaceutical manufacturers to upgrade their products in the future, and replace products with different tube diameters. Tube cup holders should be replaced quickly, and ceramic filling pumps should be replaced quickly for products with large changes in filling volumes. These characteristics make ointment sealing machine becomes one of the most important tube filler in the pharmaceutical industry.
二，aluminium tube sealing machine To be easy to operate and maintain：
1. The design and manufacture of Ointment Filling Machine is to use a large-size HMI color screen operation interface and use multiple languages. The machine can meet the requirements of staff from different countries, be simple and clear, and easy to learn and master quickly. Even more, the maintenance and maintenance of the machine should be fully considered as relatively simple as possible during the design and manufacture of the tube filler, which reduces the operating costs of the enterprise.
2. The safe design and production of ointment tube filling machine ensures the safety of machine operation and personnel. The electrical design adopts internationally renowned brand parts, and safely uses power phase sequence protection, low voltage protection, high voltage protection, and current overload protection. A series of protection procedures such as mechanical safety doors and emergency stop protection ensure the safety of machine and personnel.
3. For special requirements of Ointment Tube Filler, such as constant temperature, constant humidity, and dust-free working environment, medical-grade dust-free laminar flow hood is used. For the sterilization of aluminum tube, UV-ray generator can be installed to achieve the purpose.
Aluminium tube sealing machine Technical Parameters
| Model no | Nf-40 | NF-60 | NF-80 | NF-120 | NF-150 | LFC4002 |
| Tube material | Plastic aluminum tubes .composite ABL laminate tubes | |||||
| Station no | 9 | 9 | 12 | 36 | 42 | 118 |
| Tube diameter | φ13-φ50 mm | |||||
| Tube length(mm) | 50-210 adjustable | |||||
| viscous products | Viscosity less than 100000cpcream gel ointment toothpaste paste food sauce and pharmaceutical, daily chemical, fine chemical | |||||
| capacity(mm) | 5-210ml adjustable | |||||
| Filling volume(optional) | A:6-60ml, B:10-120ml, C:25-250ml, D:50-500ml (Customer made available) | |||||
| Filling accuracy | ≤±1％ | ≤±0.5％ | ||||
| tubes per minute | 30 | 60 | 40-75 |
80-100 |
120-150 |
200-280 |
| Hopper Volume: | 30litre | 40litre | 45litre | 50 litre | 70 litre | |
| air supply | 0.55-0.65Mpa 30 m3/min | 40m3/min | 550m3/min | |||
| motor power | 2Kw(380V/220V 50Hz) | 3kw | 5kw | 10KW | ||
| heating power | 3Kw | 6kw | 12KW | |||
| size(mm) | 1200×800×1200mm | 2620×1020×1980 | 2720×1020×1980 | 3020×110×1980 | 3220×140×2200 | |
| weight (kg) | 600 | 1000 | 1300 | 1800 | 4000 | |
三、aluminium tube sealing machine Applied Products
1. Ointment and ointment production: Aluminium tube filling and sealing machine In the production process of ointments and ointments, the machine quickly fills the specified amount of ointment or ointment into the aluminum tube from the tail position under the pressure of the filling pump, seals it at the next station of the machine and completes the coding process at the sealing position. At the same time, it can be connected with the Automatic Cartoning Machine for production, which ensures the stability and safety of the ointment or ointment during storage and transportation.
2. Gel product manufacturing: For gel pharmaceutical products, the machine fills the product into the aluminum tube filling and sealing machine is also applicable. Ointment Filling Machine can quickly and evenly fill the gel into the aluminum tube under the pressure of the filling pump, and effectively complete the sealing and coding process at the next station of the machine, confirming that there is no leakage from the sealing position, thereby extending the shelf life and service life of the product.
3.Aluminium tube sealing machine plays an important role in pharmaceutical applications. Because it has a series of advantages such as customization according to customer requirements, high precision, high degree of automation, great adaptability and convenient operation and maintenance, it has won the favor and trust of pharmaceutical companies.
Post time: Nov-07-2024
